Products in Composite Materials: Pultrusion

3B Fiberglass CM6060 is a non-wo-ven mat made out of ECR glass _x005F_x001f_laments, consisting of continuous _x005F_x001f_bres randomly oriented in multiple layers. The glass _x005F_x001f_bre is bonded with a silane coupling agent and the layers held together with a suitable binder. The CM 6060 & CM 6065 family products contain an insoluble binder compatible with a large range of thermoset matrices like both un_x005F_x001f_lled or _x005F_x001f_lled unsaturated polyester (UP), vinyl ester (VE), epoxy (EP) Both CM 60606 and CM 6065 mats are characterized by their white color and are ideally suited for pultrusion pro-cesses for wide, long and heavy parts but as well for narrow and complex pro_x005F_x001f_les. The excellent mechanical properties provided by 3B CFM combined with the good electrical properties of the resins make the pultruded parts attractive for the electrical apparatus (high voltage), transportation industries and infrastruc-tures equipments.

D3-200-AB Boron-free glass direct rovings or single-end continuous rovings are designed for use in filament winding, pultrusion and weaving applications in polyester, vinyl ester or epoxy resin systems. Typical products include pultrusion profiles such as window frames, ladders, telecommunication cables and gratings. High-voltage insulating rods, tanks and pipes, etc. are also included.

3B Fiberglass W 3030 are specifically designed to provide significantly higher modulus, strength and enhanced fatigue performances versus traditional E-glass for wind tur-bine blades made out of unsaturated polyester, vinylester or Epoxy resin. HiPer-texTM W 3030 Rovings are per-fectly suited for the production of high modulus Non Crimped Glass Fabrics. The sizing W 3030 is purposely for-mulated for excellent adhesion with polyester, vinylester and Epoxy resin systems and leads to superior interfibre and interlaminar shear strengths as well as dynamic performances. The specific boron free glass formula-tion provides superior hydrolysis and corrosion resistance. These properties improvements versus typical E-glass will help blade desi-gners to push further the limits of glass fiber blade designs, especially for the long blades required for the multi MW turbines for on shore and off shore.

This is a family of continuous filament reinforcing mats designed for phenolic pultrusion processes. They are treated with a suitable bonding resin and coupling agent and has good handling properties and weight uniformity.

SURFITEX™ E 30 L is a synthetic veil, designed to generate a high-quality surface during production of FRP components, including pipes, tanks, façade panels and wind blades. Surfitex™ is manufactured from 100 % polyester fibers, which are hydro-entangled with highpressure jets of water, with no chemicals added, which means there is no risk of chemical contamination of the resin. This material is highly suitable for pultrusion, filament winding, RTM, vacuum infusion and hand lay-up processes.a

AKSACA™ AC 0101 CHOPPED FIBER is a High Quality Chopped Carbon Fiber.

G-TAPE U495P is a unidirectional fiberglass tape with a continuous weft, with a total weight of 550 gsm. It is used in particular in the Marine industry to reinforce longitudinal parts (floor beams, omega profiles, etc.).

Polyform Veil Mat PVM/600/V40/120 is a stitch-bonded reinforcement textile consisting of polyester spunlace nonwoven stitched to a layer of chopped strand glass fiber.

SAERTEX composite reinforcements made of glass, carbon and aramid fibers. Those materials are also known as NCFs (non-crimp fabrics). We deliver non-crimp fabrics with more than 3,000 article designs. Depending on the fiber type, surface weight and angle combination, various mechanical characteristics can be achieved. SAERTEX multiaxials are individually configured for our customers and optimally adapted to a range of processes. Suitable methods are vacuum infusion, RTM, pultrusion, prepreg, compression, etc.

Muehlmeier E-glass mat E-CSM- emulsion bonded consists of cut and non-oriented E-CR glass strands, which have silane size. The binding of the strands amongst each other happens by a liquid mat binder on PVAc base which is easily soluble in styrene. Working happens in the well known contact- and continuous processes. The mat is suitable for UP, EP and vinyl ester resins. Compared to E-glass E-CR glass has excellent resistance against chemical and thermal influences and also a higher dielectric strength.

SAERTEX composite reinforcements made of glass, carbon and aramid fibers. Those materials are also known as NCFs (non-crimp fabrics). We deliver non-crimp fabrics with more than 3,000 article designs. Depending on the fiber type, surface weight and angle combination, various mechanical characteristics can be achieved. SAERTEX multiaxials are individually configured for our customers and optimally adapted to a range of processes. Suitable methods are vacuum infusion, RTM, pultrusion, prepreg, compression, etc.

SAERTEX composite reinforcements made of glass, carbon and aramid fibers. Those materials are also known as NCFs (non-crimp fabrics). We deliver non-crimp fabrics with more than 3,000 article designs. Depending on the fiber type, surface weight and angle combination, various mechanical characteristics can be achieved. SAERTEX multiaxials are individually configured for our customers and optimally adapted to a range of processes. Suitable methods are vacuum infusion, RTM, pultrusion, prepreg, compression, etc.

SURFITEX™ E 35 NL is a synthetic veil, designed to generate a high-quality surface during production of FRP components, including pipes, tanks, façade panels and wind blades. Surfitex™ is manufactured from 100 % polyester fibers, which are hydro-entangled with highpressure jets of water, with no chemicals added, which means there is no risk of chemical contamination of the resin. This material is highly suitable for pultrusion, filament winding, RTM, vacuum infusion and hand lay-up processes.

Biresin® CR122 is a medium viscosity epoxy resin system suitable for the production of high performance fiber reinforced composites with a thermal performance up to 120°C.

Biresin® CR132 is an epoxy resin system suitable for the production of high performance fiber reinforced composite parts and molds with thermal properties up to 130°C

HexTow® PV42/850 carbon fiber is a continuous, high performance, intermediate modulus, PAN based fiber available in 12,000 (12K) filament count tows. This fiber has been surface treated and can be sized to improve its interlaminar shear properties, handling characteristics, and structural properties. It is suggested for use in prepregging, filament winding, braiding, and pultrusion. The unique properties of HexTow® PV42/850 fiber, such as higher tensile strength and modulus, as well as good shear strength, allow structural designers to achieve both higher safety margins for both stiffness and strength critical applications.

469L Roving is used in filament winding, pultrusion and weaving applications in polyester resin systems or vinyl resin systems. The direct rovings can be used to manufacture the optical cable reinforced core, pultruded profiles and multi-axial fabrics.

D2-440-AB Boron-free glass direct rovings or single-end continuous rovings are designed for use in filament winding, pultrusion and weaving applications in polyester, vinyl ester or epoxy resin systems. Typical products include pultrusion profiles such as window frames, ladders, telecommunication cables and gratings. High-voltage insulating rods, tanks and pipes, etc. are also included.

DISTITRON® 183 B1 - Unsaturated polyester resin in styrene,Isophthalic. It is used to produce production of gelcoat through mix with fillers and/or additives.

NORSODYNE® P 46074 - Homogeneous system comprising a very high reactivity resin and a shrink control agent,in styrene. It is used to produce bmc and smc manufacture,good superficial appearance through pultrusion method.

StarRov® E-glass direct roving PR 80 300 076 is drawn directly from the glass melting and wound to a roving bobbin without turn. It is characterized by a soft silane size that is especially recommended for weaving process or the production of cores, especially multiaxial fabrics. The direct roving 076 has a good impregnation with polyester, epoxy and vinyl ester resins, low wear and guarantees high mechanical strength of the final product.

EPOLAM 8064 is a Low viscosity amine-cured laminating epoxy system showing excellent flexibility and high reactivity.

Nattex 5L is a semi-finished product in natural fiber in the form of continuous technical flax fibers. It comes as roving direct in natural fibers with pure flax of 5g/m.

D3-115-AB Boron-free glass direct rovings or single-end continuous rovings are designed for use in filament winding, pultrusion and weaving applications in polyester, vinyl ester or epoxy resin systems. Typical products include pultrusion profiles such as window frames, ladders, telecommunication cables and gratings. High-voltage insulating rods, tanks and pipes, etc. are also included.

AKSACA™ AC 4101 CHOPPED FIBER is a High Quality Chopped Carbon Fiber.

Kamenny Vek BCF 13-150-KV42A direct is mainly recommended for pultrusion technology and for processing into woven fabrics, UD tapes, multiaxial fabrics, prepregs and other composite products. It is compatible with polyurethane and thermoplastic (polyamide, polypropylene, polyethylene etc.) resins.

SynFoam EFC is a two part closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. SynFoam EFC provides far greater strength, stiffness, impact absorption, and shear properties than standard core materials. SynFoam EFC will not absorb resins or other materials making it a good selection for use in RTM, vacuum bag, pultrusion or other composite applications. SynFoam EFC has good resistance to heat and is resistant to water, hydrocarbon fuels, and chemicals. It has excellent adhesion to metals and can be used as a gap filler or to promote metal to composite bonding. SynFoam EFC is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam EFC is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. The B side selection is dependent on the final use temperature for the material. EFC can maintain its rigidity between 100 and 150oC depending on the selected curative. SynFoam EFC does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using EFC. SynFoam provides custom fabrication of parts and can cast SynFoam EFC to size. Please contact us for more information on fabrication services.

NORSODYNE® M 01075 - Pure maleic unsaturated polyester resin in styrene. It is used to produce bmc and smc manufacture,good superficial appearance through hot press molding,pultrusion method.

AOC's Vipel F737 Series is a resilient isophthalic polyester resin with excellent mechanical properties. Vipel F737 resins are used extensively in grating and in the construction of large diameter water pipes for transporting water to and from power stations. Vipel F737 Series resins can be adapted for a variety of fabrication processes.BENEFITSInternationally RecognizedVipel F737 series resins have been used in many corrosion resistant applications such as grating and water pipes, etc.Corrosion ResistanceThis resin provides excellent corrosion resistance when used in contact with inorganic and organic acids. Refer to AOC's "Corrosion Resistant Resin Guide" for corrosion resistance information or for questions regarding suitability of a resin to any particular chemical environment contact AOC.VersatileSuitable for various fabricating methods such as hand lay-up, spray-up, filament winding, etc.

3B Fiberglass SE 4220 are corresponds to 3B’s portfolio of direct roving glassfi bre designed to rein-force polyolefi ns. Made out of E-CR glass, these direct roving fi bres consist of conti-nuous fi laments bonded together into a single strand and wound into a cylindrical shaped bobbin. SE 4220 (17μm) corresponds to an E-CR glass made direct roving whose strand consists of gathered 17μm diameter glass fi laments for reinforcing polyolefi ns. This 17μm fi lament diameter product offers the best compromise between mechanical performances and aptitude for knitting/weaving in the case of Continuous Fiber Thermoplastics manu-facturing. This is also the most common fi lament diameter in use for the production of LFT pellets or D-LFT parts. SE 4220 (17μm) is compatible with both polyethylene (PE) and polypropylene (PP).SE 4220 (17μm) direct roving is internal/inside pull and is available in 1200 tex and 2400 tex linear densities.

Muehlmeier E-CR glass mat - powder bonded consists of cut and non-oriented E-CR glass strands which have silane size. The binding of the strands amongst each other happens by a powder mat binder on polyester base which is easily soluble in styrene. Working happens in the well-known contact- and continuous processes. The mat is suitable for UP, EP and vinyl ester resins. Compared to E-glass E-CR glass has excellent resistance against chemical and thermal influences and also a higher dielectric strength.

467R-2400 is Used for PU Wire poles, pultruded profiles, etc., winding and pultrusion processes. Suitable for polyurethane resin ( PU ).

D2-110-AB Boron-free glass direct rovings or single-end continuous rovings are designed for use in filament winding, pultrusion and weaving applications in polyester, vinyl ester or epoxy resin systems. Typical products include pultrusion profiles such as window frames, ladders, telecommunication cables and gratings. High-voltage insulating rods, tanks and pipes, etc. are also included.

NORSODYNE® P 44070 L - Unsaturated polyester resin in styrene,Isophthalic. It is used as general purpose in hand lay up and spray up,pultrusion method.

Nattex 1L is a semi-finished product in natural fiber in the form of continuous technical flax fibers. It comes as roving direct in natural fibers with pure flax of 1g/m.