Products in Composite Materials: Prepreg

Toray TC890 high temperature polyimide prepreg system utilizes PROOF Research Advanced Composites Division 900HT resin system. TC890 is a high temperature, polyimide-based thermoset prepreg with outstanding dry property retention at 343°C (650°F), wet service property retention at 288°C (550°F), and short-term and intermittent service temperature capability to 427°C (800°F). TC890 has been successfully demonstrated in short term, transient heating Applicationss to temperatures as high as 1300°F. TC890 is an excellent non-MDA replacement for high temperature PMR-15 Applicationss. TC890 prepreg system is easily processable and thermally stable, exhibiting the highest glass transition temperature of commercially available structural matrices. This system displays exceptional toughness, excellent dielectric properties, and low toxicity. High Temperature Polyimide

Deltapreg TR25 is a Automotive with tooling Application.

HexPly® F185™ is an advanced epoxy formulation designed for autoclave curing to offer very high sandwich and metal bonding strengths with moderate laminate strengths. HexPly® F185™ is a structural adhesive and cocuring grade epoxy resin with a 250°F (121°C) cure. This system offers the highest available fracture toughness and strain to failure of the 250°F (121°C) cure resins.

35N is a pure polyimide laminate and prepreg system for applications requiring high temperature performance. High Tg (250°C) results in low Z-direction expansion for resistance to PTH failure during PWB processing, and minimizes risk of latent PTH defects in-service. Reduced temperature and time to cure offers improved throughput compared to traditional polyimide cycles.

HexPly® 916 is a self-extinguishing modified epoxy matrix system with very high self adhesive properties. It is an ideal system for single shot honeycomb sandwich manufacture, with good drape characteristics. HexPly® 916 exhibits excellent environmental resistance, and good service temperature capability. HexPly® 916 prepregs are only available in fabric form.

IM Carbon Fiber UD125 H30-MR70-E9-304-36 is a E3 Matrix System with a precursor as PAN.

IM Carbon Fiber UD200H60-T1000 GRADE is a E3 Matrix System with a precursor as PAN.

7107 PTFE-Glass Fabric is a Mechanical Grade PTFE-Glass Fabric is preferred in applications where economy is more important than maximum resistance to chemicals and solvents. Applications include chemical resistant laboratory aprons, protective curtains for paint spraying and bottle washing, acid protection and food packaging.

MTC400-1 is an epoxy resin system designed to cure between 85°C and 135°C allowing flexibility in component manufacture. It is a toughened epoxy resin system designed for component manufacturing that can be supplied on a variety of fabrics and in UD format to meet your cost and manufacturing requirements.

Toray Toray AmberTool® HX42 is a low temperature curing epoxy composite tooling prepreg. After a suitable post cure, an end use temperature of 190°C (374°F) is achieved. Toray AmberTool® HX42 is an exceptional and very well proven system that exhibits a high end use temperature and extended out life. 50–75°C (122–167°F) Low Temperature Curing Epoxy Tooling Prepreg.

Taconic 7058 PTFE-Glass Fabric is a Standard Grade PTFE-Glass Fabric is used in the widest range of applications due to its combination of high performance and moderate price. Applications include release sheets on heat-sealing machines and laminate presses, release surface for paints, adhesives and food products, gaskets, seals and bearings for chemicals, oils, and gasses, thermal insulation for high-temperature and chemical-resistant applications and covers on hot platens, chutes, hoppers and troughs.

EPM503-1 is a toughened, low heat release epoxy prepreg system designed for a variety of aircraft interior applications. EPM503-1 provides the low OSU heat release typically attributed to phenolic systems combined with the mechanical properties of an epoxy system. EPM503-1 is self-adhesive to honeycomb and has excellent surface finish. EPM503-1 is currently offered as a press grade system. Quality Certifications - Barrday Composite Solutions is ISO9001 and AS9100 certified.

APCM DA 4518 is an epoxy prepreg designed for a temperature range of -67°F (-55°C) to 350°F (177°C), with a cure of 250°F (121°C) for one hour and or a cure of 350º F (177ºC) for 1 hour. This material needs to be post cure or cured to 350ºF to get the 350º properties.

Natex P-Preg PLA UD 800 is a powder-coated fabric woven from flax fibers that are pre-impregnated with thermoplastic resins. It comes as NATTEX® P-Preg, PolyLactic Acid with 1000 mm Width and pre-preg fabrics uni-directional in natural fibers with flax of 750 g/m2.

MTC811 is a toughened, honeycomb bondable epoxy resin system designed to produce a durable cost effective component with an excellent surface finish. It can be supplied on a variety of fabrics and in UD format to meet your cost and manufacturing requirements.

7057 PTFE-Glass Fabric is a Mechanical Grade PTFE-Glass Fabric is preferred in applications where economy is more important than maximum resistance to chemicals and solvents. Applications include chemical resistant laboratory aprons, protective curtains for paint spraying and bottle washing, acid protection and food packaging.

IM Carbon Fiber UD200H60-MR70 is a E3 Matrix System with a precursor as PAN.

PRF Composite Materials RP542-3 is a winter version of our popular RP542-1 component prepreg, providing a controlled flow, toughened epoxy prepreg system formulated for the manufacture of high performance structural composite parts requiring very good impact strength properties. The system has been formulated for a medium temperature cure of 90 - 120°C under vacuum or autoclave pressure and is also suitable for press molding. Fully cured, this system has a dry service temperature capability up to 120°C. The component surface finish with this system is excellent. The high tack level of this system is ideal for use in cold weather conditions, where temperatures in workshops drop below 15°C. The out life of the system is up to 40 days at 20°C, making this system suitable for the manufacture of large composite components. RP542-3 can be supplied on most of the vast range of PRF reinforcement materials in widths up to 1350 mm wide.

APCM DA 4080 is 200°F cure modified epoxy prepreg system which can be prepreged on fiberglass fabric, woven Kevlar, or other woven fabrics. In addition to their low temperature cure capabilities, DA 4080 prepregs have excellent flow to allow for vacuum bag cure conditions. DA 4080 is a one sided pre-impregnated system yielding a single sided tack material. DA 4082 is the same system except that both sides of the fabric are coated yielding a double sided tack material. Both prepregs can be used for laminating and honeycomb sandwich construction.

OM13 is a structural resin system. It is translucent when cured.

HexPly® M10E is an epoxy resin system preimpregnated into aramid, glass or graphite multiaxial fabrics and unidirectional fibers. HexPly® M10E prepregs are recommended for the production of low cost, large thicksectioned industrial structures.

Resinoid 1371 is a glass reinforced, two-step phenolic molding compound offering good mechanical and electrical properties. This product has been specifically formulated for applications requiring prolonged exposure to elevated temperatures andresistance to thermal shocks.This material comes in pelletized from and is suitable for injection, transfer or compression molding. It can be preformed on automatic equipment.

IM Carbon Fiber UD200H60-T800 GRADE is a E3 Matrix System with a precursor as PAN.

PREGNIT TP-PA has high strength, rigidity and toughness.

Isola’s IS410 has a glass transition temperature (Tg) of 180°C and is specially formulated for superior performance through multiple thermal excursions, passing 6X solder tests at 288°C. IS410 is optimized for enhanced drilling performance allowing high aspect ratio holes of ≤10 mils. Its unique resin chemistry provides CAF resistance with the benefit of long-term reliability of boards built with small feature designs.

Deltapreg DT124 is a Automotive with structural Application.

HexPly® F593 is a modified 350°F (177°C) curing epoxy system with very low flow for carbon fabric and tape applications that provides excellent laminate and honeycomb sandwich properties. As a low flow resin, HexPly® F593 lends itself to net resin, zero bleed applications. HexPly® F593’s low flow minimizes sandwich part porosity.

Lectromat Glass Cloth and Mats 95-147 is applied in bearing insulation.

Evopreg® EPC200 component prepregs are primarily designed for low-temperature, out-of- autoclave processing. Their flexible cure profile also makes them ideally suited to rapid processing at higher temperatures. Based on a toughened epoxy resin system, Evopreg® EPC200 is formulated specifically for high performance, ease of lay-up and excellent surface finish. The prepregs can be supplied with a range of reinforcement fibers and fabric constructions. They can be consolidated by vacuum bag/oven, autoclave or press molding and are designed for a range of applications including automotive, motorsport, sporting goods and general industrial..

LTNM600/P3/600 is a Sandwich composite felt. It is a fabric with a sandwich structure made of synthetic non-woven core material with uniform glass fiber short layers or glass fiber cloth on both sides, and multi-axial fabric stitched by polyester stitching threads. The weight is 400~2000g/㎡, and the width is 50~3200mm. Products are widely used in wind energy, nacelle covers, boats, auto parts, etc.

Toray TC420 is a flow-controlled high temperature cyanate ester resin, toughened to resist microcracking. TC420 is specifically formulated to facilitate production of large out-of-autoclave structures. It can act as a self-adhesive system and is resistant to microcracking. This resin represents a new family of next generation high temperature resins, film adhesives, syntactic paste and expanding foams for ultra-high temperature conditions. TC420 is easy to process, and yields low void laminates with a flexible cure cycle under vacuum-only pressure. This system is also autoclave processable. TC420 is an attractive alternative to bismaleimide (BMI) and polyimide resins.

G200 has Blending Bismaleimide/Triazine (BT) and epoxy resin which provides G200 with enhanced thermal, mechanical and electrical performance over most epoxy materials. G200 possesses performance characteristics that make it an excellent selection for large panel size, high layer count Printed Wiring Boards (PWB).

THINPREG™ TP 402 is a resin system suitable for manufacture of unidirectional prepreg material. ThinPreg™ 402 is a versatile system that is used most often with carbon fiber, but can also be impregnated into a wide range of reinforcing fibers including quartz, glass, aramid fiber etc. ThinPreg™ 402 features a high Tg (180°C) capability with additional toughening, and has been designed to be a good all-round product in terms of mechanical strength and processability.

SIMPREX® H425-200 is an advanced vinyl ester prepreg designed to provide excellent fire retardance properties (V-0 flammability rating). It is ideal for manufacturing sandwich structures, providing good adhesion to core materials such as Nomex® honeycomb, balsa and foams. SIMPREX® H425-200 is a great choice for many applications in the range of low to medium service temperature, where a high degree of fire retardance is required.

AX-4300 is a High Temperature Phenolic Laminating Aramid Prepreg.

TU400 is a polyetherimide (PEI) fiber-reinforced uni-directional tape that processes is in the 660-710oF (350-375oC)temperature range. The prepreg is used in a variety of high performance, structural composite applications. PEI is an amorphous polymer that provides high temperature resistance, toughness and superior FST properties.