Products in Building & Construction: Prepreg

NP193PM is composed of a 17 oz. aramid and "soft glass" fibers are combined to make a fabric that is stronger than pure aramid and less abrasive than glass fabrics. This material is impregnated with a high temperature phenolic resin matrix which includes a non-conducting solid lubricant. This composite has excellent mechanical strength at elevated temperatures and adverse environments. Applications include wear plates for conveyor systems, valve plates, and compressor and pump vanes.

High flexural, impact and tensile strengths, and very high flexural modulus. It is constructed of glass fabric impregnated with an epoxy resin system. NP512 is engineered to provide better physical properties than NEMA FR-4, and be more dimensionally stable than standard NP510A. Applications for this material are where enhanced flexural modulus and physical strength are desired.

17 oz. aramid and "soft glass" fibers are combined to make a fabric that is stronger than pure aramid and less abrasive than glass fabrics. This material is impregnated with a high temperature phenolic resin matrix, which produces a composite with excellent mechanical strength at elevated temperatures and adverse environments. Applications include wear plates for conveyor systems, valve plates, and compressor and pump vanes. Variations of this material may be developed for specific applications.

Park’s E-765 is a toughened 270°F cure epoxy prepreg system designed to replace 350°F cure systems in many aircraft structural applications. Park’s E-765-3K-PW, -6K-5HS and 7781 materials are AGATE approved. FAA-approved, B-Basis design allowable databases for AGATE materials are available upon request. Park has also developed AGATE approved material and process specifications which are also available upon request.

Basaltex NV Basaltex BAS1101 is an impregnated basalt fabric designed as fire barrier in composites for public transport, aerospace, maritime, automotive as well as building and construction. Basalt fibers are extruded from 100% basalt volcanic rocks. They are characterized by outstanding mechanical properties combined with unique heat resistance. Basalt fibers are inert at high temperatures, will not soften like glass fibers, and retain their structure as barrier in a fire.

AtenPly CPA6-35 are thin sheets of continuous reinforcement fibers impregnated with thermoplastic resin. It is made direct from the fiber roving and thermoplastic melt using proprietary technology developed by Jonam Composites Ltd. This cost-effective efficient process produces light weight, high-strength ,well impregnated, smooth tape with unidirectional fiber reinforcement.

AX-4270 is Structural Epoxy Aramid Prepreg.

Evopreg® PA is a range of thermoplastic tape manufactured from polyamide-6 (PA6) polymer with unidirectional carbon fiber and is suitable for automated tape laying, winding and compression molding into highperformance, lightweight components. Thermoplastic tapes can provide outstanding mechanical performance, clean manufacturing processes, low waste and the potential for easier recyclability at end-of-life. Much like traditional thermosets, there are also multiple processing routesavailable; however, processed parts can be subsequently post-formed to create more complex shapes. Additionally, thermoplastic tapes can be stored almost indefinitely, compared to the limited shelf-life of pre-impregnated thermoset tapes.

HS Carbon Fiber UD300H60 is a E3 Matrix System with a precursor as PAN.

THINPREG™ TP 415 is a rubber toughened version of TP402, design for sporting goods application, combining high elongation and great toughness. It is available in ultra-Thin Ply format, as low as 15gsm. This hot-melt epoxy prepreg is recommended to be cured at 135°C for optimal performance and a Tg until 145°C Onset (by E’ DMA). This matrix has a very good flow control. TP415 offers excellent mechanical properties on a wide variety of fibers, and fiber weights.

F161 is a structural, heat resistant and electrical grade epoxy formulation designed for autoclave curing. F161 is a high temperature, laminate grade epoxy resin with a 350°F (177°C) cure. F161 is unique in that it was the first resin system to meet all types and classes of MIL-R-9300 B.

THINPREG™ TP 380CE is a Uni-Directional tape made of Carbon fibers impregnated with a thermoset cyanate ester resin system. ThinPreg™ 380CE uses a high Tg resin well adapted to autoclave molding at 180°C (350°F) with post-curing. The Fiber Areal Weight of ThinPreg™ 380CE ranges from 30g/m2 to 300g/m2 and the standard resin content ranges from 32 to 42% by weight. The North Thin Ply Technology process allows for the adjustment of the fiber / resin ratio upon request.

PREPREG system HH (polyimide resin) are based on a high temperature resistant polyimide resin . Its processing is hot pressing or PREPREG winding.

AX-5201 is a Toughened Epoxy Carbon Laminating Prepreg.

Taconic 7278 PTFE-Glass Fabric is a Standard Grade PTFE-Glass Fabric is used in the widest range of applications due to its combination of high performance and moderate price. Applications include release sheets on heat-sealing machines and laminate presses, release surface for paints, adhesives and food products, gaskets, seals and bearings for chemicals, oils, and gasses, thermal insulation for high-temperature and chemical-resistant applications and covers on hot platens, chutes, hoppers and troughs.

APCM DA 4092 is modified epoxy pre-impregnated system which can cure at 250°F (121°C) for one hour. DA 4090 | DA 4092 can be supplied on any commercially available glass, Kevlar, or graphite fabric. DA 4090 is a one sided pre-impregnated fabric yielding a single sided tack material. DA 4092 is the same system where both sides of the fabric are pre-impregnated yielding a double sided tack material. Both prepreg systems can be used for laminating and honeycomb sandwich construction.

THINPREG™ TP 135 is a breakthrough product combining high strength and high toughness in a thin ply format. The PES-toughened epoxy system shows compression after impact properties typical of 3rd generation aerospace matrices. Thin ply materials achieve higher usable properties from the fiber through spreading load more consistently though the laminate and delaying first ply failure. Negligible ply drop-off effects and greater degrees of freedom in design are now combined with a PES-toughened system for high resolution, highly optimized, super-strong composite structures.

IM Carbon Fiber UD125 H60-T1000 GRADE is a E3 Matrix System with a precursor as PAN.

APCM DA 409U/S2-glass is a tough, versatile, modified epoxy resin prepreg that cures at 250ºF. The S-2 glass is a Zentron High Strength fiber. Standard weight is 260g/m2 with a 38% resin content. Other weights and resin contents available upon request.

IM Carbon Fiber UD150H60-MR60H is a E3 Matrix System with a precursor as PAN.

EF 12 is above 240 °C. High Tg EF12 resin system is used to produce structural prepregs. Optimized cure methods for these resin systems are Press and Autoclave molding.

AX-3110 is a Toughened, Flame Retardant Epoxy Fiberglass Prepreg.

PREGNIT TP-AC is high gloss, scratch resistant.

OM 12 is a glass fiber or carbon fiber reinforced composites offer advantages of high corrosion resistance and high strength-to-weight ratio than traditional wood or steel materials. Kordsa may provide different reinforcement materials including glass or carbon UD, 2D and multiaxial impregnated with epoxy. For the huge size part production, generally vacuum bag only prepregs (OM12) are recommended

IM Carbon Fiber UD100H60-T1000 GRADE is a E3 Matrix System with a precursor as PAN.

Taconic 7208 PTFE-Glass Fabric is a Standard Grade PTFE-Glass Fabric is used in the widest range of applications due to its combination of high performance and moderate price. Applications include release sheets on heat-sealing machines and laminate presses, release surface for paints, adhesives and food products, gaskets, seals and bearings for chemicals, oils, and gasses, thermal insulation for high-temperature and chemical-resistant applications and covers on hot platens, chutes, hoppers and troughs.

AX-3270 is a Structural Epoxy Fiberglass Prepreg.

HS Carbon Fiber UD350H60 is a E3 Matrix System with a precursor as PAN.

HS Carbon Fiber UD100H60 is a E3 Matrix System with a precursor as PAN.

CM 15 is a Visual composites, Semi Structural and Fast Isothermally Press Curable, Class A Surface quality for painting, Hot Demoldable, Improved UV and environmental resistance, Improved fiber imprinting resistance

HS Carbon Fiber UD150H60 is a E3 Matrix System with a precursor as PAN.

PREPREG Low temperature, system BX (epoxy resin) are based on modified epoxy resins with an extremely wide curing range from 55 ° C to 185 ° C and meet the requirements of a low-pressure / low-temperature PREPREG. The BX system is suitable for the production of structural components as well as fiber composite tools with a heat resistance of up to 195 ° C. The processing can take place according to all common methods.

CM11 resin is Mid Tg and its prepregs are suitable for hot painting, hot gluing and cataphoresis processes. New resin system not only cures under 3 minutes at 150°C at press under isothermal curing conditions but also hot de-moldable and long out-life of two weeks at ambient temperature. These extreme conditions does not affect the visual Performance of prepreg system with CM11, capable of Class A Surface. Drapability is suitable for press molds and low to medium tack optimized for press curing.

ZOLTEK produces uni-directional (UD) prepreg tapes based on ZOLTEK carbon fiber. ZOLTEK prepreg is ideal for large-volume composite applications where high production throughput, excellent composite properties, and low material cost are important. A wide selection of epoxy resin formulations meet most processing and composite property requirements for tack, toughness, surface finish, cure time, cure temperature, and delivered composite strength and modulus. Custom formulations are also available. ZOLTEK prepreg properties, such as fiber areal weight (FAW), resin content, and width, are readily adjusted to exactly meet customer requirements. Packaging options include core size, customer specified knitting requirements, and custom labeling. ZOLTEK prepreg production is geared to large volumes and low cost. Special projects are welcomed.

PREGNIT TP-PC is a transparent, dimensionally stable, impact resistant, flame retardant possible according to UL94-VO, printable.

Taconic 7038 PTFE-Glass Fabric is a Standard Grade PTFE-Glass Fabric is used in the widest range of applications due to its combination of high performance and moderate price. Applications include release sheets on heat-sealing machines and laminate presses, release surface for paints, adhesives and food products, gaskets, seals and bearings for chemicals, oils, and gasses, thermal insulation for high-temperature and chemical-resistant applications and covers on hot platens, chutes, hoppers and troughs.