Products in Foam Cores

CELLAMP® PELLETS 5100 is for producing foaming boards with damping properties, which yield the best efficiency between -10°C and room temperature.

MZ-38 is a premium syntactic foams safely operate in the oceans Mesopelagic Zone, at depths ranging from the surface down to 1,000 meters. Fabricated with advanced microsphere technology, these homogenous materials offer both low density and lower cost considerations. MZ Grade syntactic foams are available in block form and may be readily used for customer assembly or cut to fit application requirements. Blocks or trimmed parts may also be bonded together to form larger structures.

CFOAM® 25 are non-combustible coal-based carbon foams, all of which exhibit excellent mechanical and thermal properties. CFOAM® carbon foam has proved to be an excellent engineering material for many high end applications including aerospace tooling, fireproof wall core material, energy absorbing structures, blast protection systems, exhaust systems, and hot structures. CFOAM® carbon foam can also be tailored for use in thermal protection systems and as structural panels for EMI shielding and RADAR-absorbing applications. Please review the Applications section for detailed descriptions of CFOAM® carbon foam applications. CFOAM® carbon foam products are enabling technologies for a host of next-generation material systems and components. CFOAM® carbon foam can replace conventional materials in existing systems to increase product life cycle and to provide enhanced product performance properties.

ARPRO 5912 appears in a black color.

AIREX® C70 is a closed cell, cross-linked polymer foam that combines excellent stiffness and strength to weight ratios with superior toughness. It is non-friable, contains no CFC’s, has negligible water absorption, and provides an excellent resistance to chemicals. The fine cell structure offers an excellent bonding surface. Compatible with most resins and manufacturing processes AIREX® C70 is ideally suited as a core material for a wide variety of sandwich structures subjected to both static and dynamic loads. Thanks to its unique lightness (properties vs. density) C70 is the material of choice for applications where lightweight is a priority.

Thermo-Cor™ FR 7.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.

Bio-Lux Max™ BLMS12525 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.

SynFoam SV-44 is a high performance syntactic foam designed for use in subsea void filler applications. SV-44 is provided as three components which are easily mixed together and then cast to their final density. Component A is a high performance, low viscosity epoxy that has been formulated for high compressive strength and to provide excellent processing characteristics. Component B is a low viscosity polyamide hardener which can be cured over a wide temperature range while possessing a low exotherm. Component C is made of free flowing hollow glass microspheres that provide the low density and hydrostatic properties of the final syntactic foam.

Divinycell HP has been developed to meet demands in high temperature systems, and low temperature prepreg systems. The unique IPN chemical structure, yields impressive mechanical performance to a low weight. Divinycell HP´s elevated temperature performance also extends to its ‘in service’ life as it will retain a high percentage of its mechanical properties despite exposure to high ambient temperatures. It offers high properties in all significant areas including mechanical performance, elongation to break, ductility, adhesion/peel strength, fracture toughness and dimensional stability. Other key features of Divinycell HP include excellent chemical resistance, low water absorption and good thermal/acoustic insulation.

Thermo-Cor™ FR 5.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.

Macrofoam 20 is a specially engineered, high quality macrosphere syntactic foam designed to meet the requirements of a variety of subsea and oceanographic applications. MacroFoam products integrate fiber reinforced spheres into the standard syntactic structure, which produce a unique new set of properties. These properties allow for the attainment of lower densities in some applications as well as the fabrication of larger standard sizes and custom structures. Additionally, the inclusion of the fiber reinforced macrospheres into the syntactic system generally equates to lower cost buoyancy for a given depth. Due to the nature of the constituent materials, the density, strength and stiffness of MacroFoam may be tailored to meet the specific requirements of the end user’s application, providing greater flexibility for challenging designs.

ARPRO® 3437GRFR is a fire retardant expanded polypropylene.

AI-42 grade of syntactic has been formulated specifically to meet the require-ments outlined in NAVSEA Drawing number 5856846 REV B defining the re-quirements for rigid syntactic foam for acoustic isolation and pressure release applications.

Fire Shield LFST - 42E is a low-density syntactic materials specifically designed to meet the flame, smoke and toxicity requirements of the construction industry. Produced from the most advanced resin and hollow glass microspheres available, this flame retardant material provides all the strength of traditional building materials at a fraction of the weight.

AIREX® T92 is a closed-cell, thermoplastic and recyclable polymer foam with very good mechanical properties and an outstanding price / performance ratio. It has an extraordinary resistance to fatigue, is chemically stable and has negligible water absorption. It is thermally stable during high temperature processing and post curing without after expansion or out-gassing. T92 is designed for easy use with all resin systems and processing technologies. AIREX® T92 is ideally suited as a core material for a wide variety of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated temperatures during manufacturing

emc® classic brand fully meets the requirements for an optimal combination of ergonomics and comfort, and ideally combines the advantages of all known sleeping materials.

ARPRO® 3427YEFR is a fire retardant expanded polypropylene.

ArmaPET™ Struct GR200 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.

CoreLite Board® is a cost-effective closed-cell PVC foam specially formulated to provide high physical properties and be recyclable. Engineered for easy workability, weatherproof and insulation properties, and excellent fire behavior. It is characterized for its phenomenal screw retention and amazing resistance to moisture; it will not rot, mold or mildew. It is also compatible with multiple resins and adhesives.

ArmaPET™ Struct GR80 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.

Divinycell PN is a structural thermoplastic core material perfectly suited in a variety of sandwich applications to increase performance and reduce weight. Divinycell PN is used in industrial, transportation, marine and wind applications. It is easy to machine and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and press bonding. The material has a stable closed cell structure and is insensitive to moisture, decay or rot, making it an excellent substitute for organic materials such as balsa and plywood. High density Divinycell PN (PN200 and PN250) is particularly suited for flooring, decking, local inserts in the way of fittings; either tapped or bolted through and has very good screw retention. Divinycell PN is 100% recyclable.

AI-24 of syntactic has been formulated to take advantage of the inherent insulative properties of the material due the cellular structure resulting in interesting acoustic properties. The high strength and stiffness means these properties do not change at depth allowing use in acoustic windows and transducer isolators and de-couplers.

AIREX® TegraCoreTM is a closed-cell, ductile thermoplastic polymer foam that combines outstanding retardant properties at low flammability, smoke, toxicity and heat release rate, along with high temperature resilience and excellent lightweight properties. Additionally, very low moisture and resin absorption, thermo formability, damage tolerance and chemical resistance bundle to high performance combination.

Divinycell P is a closed-cell PET structural core with excellent fire, smoke and toxicity behavior. It is thermoplastic and recyclable, offering good mechanical properties, high chemical resistance and does not absorb water. Divinycell P is ideal but not limited to applications requiring demanding FST properties like public transport, architecture or commercial marine. Due to its good dimensional stability at elevated temperatures, Divinycell P can be processed with medium temperature pre-preg systems and it is compatible with most commonly used resin and manufacturing systems. Divinycell P is easy to thermoform, cut or mill.

Bio-Lux Max™ BLMS18517 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.

SF 3,000 of syntactic material was designed as a cost-effective option for applications where the absolute lowest density is not critical. With a higher allowable density, SF can provide excellent long-term performance at depths where volume is not limited. The family of product may also be cast into finished configurations and geometries to improve material usage and reduce expensive yield losses due to machining.

SAERfoam 60 is more dedicated to RTM process because it preserves molds.

Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process. Plastazote® 5SLD15BK-0522 is a low density polyethylene foam.

Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process.Plastazote® 5SHD30BK-0220 is a high density polyethylene foam.

Bio-Lux Max™ BLMS18521 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.

AIREX® PXw is a closed-cell, fiber reinforced polymer foam panel with a special formulation and very high mechanical properties. The sophisticated manufacturing process evenly distributes continuous glass fibers with woven fabrics throughout the foam. This generates a product with enhanced mechanical properties in flexure (bending), allowing it to be used with or without face sheets.AIREX® PXw is dimensionally stable, does not lose strength when wet, and is resistant to chemicals and high emperatures. It is ideally suited as a material for static applications requiring high stiffness or as a replacement for wood and plywood.

Bio-Lux Max™ BLMS12530 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.

ARPRO 5142 appears in a black color.

ARPRO® 3429SI is a expanded polypropylene.

Thermo-Cor™ FR 10.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.

SynFoam HTC is a castable syntactic foam that has exceptional dielectric and low loss properties. SynFoam HTC can be used at temperatures up to 180oC and is resistant to water, chemcicals, and hydrocarbon fluids. The castable nature of the product eliminates the need for machining and is suitable for use with standard RTM and mix-meter equipment. The surface finish of parts molded from SynFoam HTC varies from high gloss to matte depending on the finish of the mold. SynFoam HTC has been used in the fabrication of radomes, antennas, reflectors, and radar absorbing coomposites. SynFoam HTC is available as 1, 2, and 5 gallon kits. Each kit contains an A and B side that must be mixed together prior to casting. SynFoam HTC will require a temperature of 150oF to cure with higher postcure temperatures recommended to reach the maximum service use temperature. Please consult the appropriate instructions prior to using HTC. If you have a specific mold for use with SynFoam HTC we also provide final casting and fabrication services.