Enhanced TDS
Knowde-enriched technical product data sheet
Identification & Functionality
- Chemical Family
- Polymer Name
- Composite Materials Functions
- Technologies
- Product Families
Features & Benefits
- Materials Features
- Product Highlights
- Extremely fast wet-out
- Early development of Barcol hardness
- Good cure in thin sections
- Excellent retention of physical properties after water boil
- FMVSS 302 Flammability of Interior Materials - Passenger Cars, Multipurpose Passenger Vehicles, Trucks and Busses
- Flame-Retardant meeting UL 94 Plastics Flammability Standard, VE-1 and VE-2 classification
Applications & Uses
- Markets
- Applications
- Composites End Use
- Composites Processing Methods
- Recommended Applications
STYPOL® 040-8003 must be mixed prior to use. Ingredients in the STYPOL® 040-8003 will settle during storage. Failure to thoroughly reincorporate these ingredients will compromise the flame-retardant properties of the end product. Use mixing equipment with sufficient horsepower (relative to container size) to achieve thorough circulation from top to bottom and out to the sides of the container. The agitator must be properly sized for the container and must allow for uniform mixing regardless of the liquid level in the container. Scrape the bottom of the container to ensure that all ingredients are being pulled into the mix. After settled materials have been reincorporated, mixing once a day for 10 minutes is typically sufficient.
Air bubbling should not be used for mixing. It is not effective and only serves as a potential source of water or oil contamination. Do not overmix STYPOL® 040-8003. Overmixing can break down the resin viscosity increasing the tendency to sag.
The cure rate of polyester resins depends on a number of factors including the product’s age, temperature, catalyst type, catalyst level and ambient humidity. When used in a laminating application the laminate cure rate also depends on reinforcement content and laminate thickness as well as other factors. For these reasons, we recommend that customers check the cure rate in their plant.
STYPOL® 040-8003 is quality control tested using United Initiators Norox® AZOX (acetyl acetone peroxide or AAP). Arkema Luperox 224 is expected to give equivalent results.The catalyst level should not exceed 2.4% or fall below 0.9% for proper cure. A catalyst level of 1.25% at 77°F is considered ideal.This product should not be used when temperature conditions are below 60°F, as curing may be adversely affected.
Properties
- Typical Properties
Value Units Test Method / Conditions Viscosity Brookfield LVF #2 at 60 rpm 110 - - Weight per Gallon 10 - - Specific Gravity 1.19 - - Tensile strength 7950 psi ASTM D638 Tensile strength 13200 psi - Flexural strength 15200 psi ASTM D790 Flexure Strength after 2-hour water boil (90% retention) 20100 psi - Flexural strength 22400 psi - Tensile Modulus 4,90,000 psi - Flexural modulus 5,20,000 psi - Flexural modulus 7,70,000 psi - Tensile Modulus 8,90,000 psi - Viscosity Brookfield LVF #2 at 60 rpm at 77°F 110 cps - Gel Time 100 g mass at 77°F 7 minutes - Weight per Gallon at 77°F 10 lbs - Tensile Elongation 2.3 % - Flexure Strength after 2-hour water boil -- - - Impact (un-notched) 1.9 ft.-lbs. ASTM D256 Barcol Hardness, Model #934 39 - ASTM D2583 Heat Distortion Point at 264 psi 145 (63) °F (°C) ASTM D648 Intermittent Flame Test (HLT-15), rating -- - - Tensile Elongation 1.8 % - Impact (un-notched) 1.67 ft.-lbs. - Barcol Hardness, Model #934 45 - - Heat Distortion Point at 264 psi -- - - Specific Gravity -- - - Intermittent Flame Test (HLT-15), rating 80 - - Gel Time 100 g mass at 77°F 7 - - - Neat Resin Properties
Value Units Test Method / Conditions Tensile Strength 7950 - - Tensile Modulus 490000 - - Tensile Elongation 2.3 - - Flexural Strength 15200 - - Flexural Modulus 520000 - - Impact (un-notched) 1.9 - - Barcol Hardness, Model #934 39 - - Heat Distortion Point at 264 psi 145 (63) - - Specific Gravity 1.19 - - - Laminate properties
Value Units Test Method / Conditions Tensile Strength 13200 - - Tensile Modulus 890000 - - Tensile Elongation 1.80% - - Flexural Strength 22400 - - Flexural Modulus 770000 - - Flexure Strength after 2-hour water boil 20100 - - Impact (un-notched) 1.67 - - Barcol Hardness, Model #934 45 - - Intermittent Flame Test (HLT-15), rating 80 - -
Storage & Handling
- Handling and Storage
STYPOL® 040-8003 has a shelf life of 120 days from date of manufacture when stored at 73°F or below in a closed, factory sealed, opaque container, and out of direct sunlight. The shelf life is cut in half for every 20°F over 73°F