Enhanced TDS
Knowde-enriched technical product data sheet
Identification & Functionality
- Product Type
- Technologies
- Product Families
- Matrix
Solventborne
Features & Benefits
- Labeling Claims
- Ready-to-Use Product Features
- Features
NANOMYTE® paints and coatings are engineered to be self-healing. That means the paint or coating can repair itself if damaged thus providing active corrosion protection. For example, if a paint layer or coating surface is marred or scratched, it exposes the underlying bare metal to corrosive liquid or gas, which leads to rapid corrosion. Through different self-healing mechanisms, the NANOMYTE coating layers provide additional protection to the metal. NANOMYTE self-healing coatings represent a new class of easy and safe to use coatings that provide exceptional durability.
- Benefits
The key to the development of NANOMYTE paints and coatings has been our ability to understand corrosion mechanisms and characterize bulk and surface metal properties at the nanometer scale. By controlling the behavior of ions and molecules, the coatings slow down or stop the electrochemical reactions that adversely alter the appearance of metals or compromise structural integrity due to corrosion. The chemistry of our formulations and the structure of our coatings enable the same active corrosion protection enabled by chromate. The result is measured in terms of laboratory and field performance, ensuring corrosion protection that meets or exceeds industry or military standards.
- Wide Usage - Compatibility with most structural metals
- High Performance - Long lasting corrosion protection
- Green Chemistry - Complies with environmental, health and safety standards SMART Functionality - System capable of repairing itself when damaged
- Cost Savings - Less maintenance, materials and labor
- Improved Productivity - May require less physical preparation of the metal surface
- Chromate-Free Breakthrough
NANOMYTE paints and coatings contain no chromate, but work as well as or better than chromate products to inhibit corrosion of steel, aluminum, magnesium and copper alloys. Since chromate (hexavalent chromium) is known as an environmentally hazardous chemical and carcinogen, it is no longer acceptable for use in the majority of industrial, commercial and military applications. Until now, achieving the required degree of corrosion resistance without the use of chromate has been a formidable challenge. The NANOMYTE line of chromate-free pretreatments, primers and topcoats represent a breakthrough in providing active corrosion protection comparable to chromate
Applications & Uses
- Markets
- Applications
- Application Method
- Compatible Substrates & Surfaces
- Application Methods & Instructions
Surface Preparation
Ensure bare metal surfaces to be coated are clean and dry. Remove all oil, grease, dust, dirt and other foreign material before using appropriate metal cleaner and/or applying TC-5001. To ensure that the surface is free of oil and grease, use a lint-free white cloth with a solvent, such as alcohol or acetone, and clean until the cloth remains white after wiping. TC-5001 can then be applied per application instructions below. Remove scale and light to medium rust using appropriate rust stabilizer and/or scale remover. Heavy rust must be sandblasted or ground off. If desired, metal may be primed or painted before using TC-5001 as final topcoat.
Application
Apply by spraying, immersion (dipping), rolling or brushing.- Spraying
When surface preparation is complete and surface is dry and free of dust, begin application using a high volume, low pressure (HVLP) spray gun with a 1.0 size tip and the pressure set at approximately 25 to 30 psi. On a separate piece of cardboard first spray a test pattern to achieve a 6” to 8” elongated pattern approximately 1” wide in the middle and fluid enough to cover but not puddle. Once the spray pattern is achieved on the test cardboard, spray one coat in a cross-pattern; left to right, then up and down. To spray small pieces or tight locations you can use a “Preval” sprayer - a small disposable sprayer that can spray any liquid and holds approximately 6oz, ideal for touch ups as well. - Rolling
Using an ultra-smooth, high-density foam roller, pour TC-5001 into a roller pan and completely saturate the roller. Apply in a cross-pattern; left to right, then up and down as quickly as possible as the coating dries fast. Avoid down pressure on the roller to achieve a better looking finish. - Brushing
Select the appropriate size brush width based on the surface area being coated. Apply TC-5001 in a cross-pattern, up and down, then left and right. To obtain the best results, do not overwork the coating as it dries fairly quickly. Do not bear down with the brush.
- Spraying
- Application Notes
- Test Area
Given the wide variety of metals and the various methods and environments of application, it is advisable to first use TC-5001 on a test piece or in an inconspicuous area to evaluate the resulting adhesion and appearance. There will often be some enhancement in luster (gloss) from the original surface. TC-5001 is a clear coating, however on some white paints or powder coats, the color may be altered to appear off-white or slightly yellow, particularly if a thick coat is applied. - Clean Up
Clean tools and flush equipment thoroughly with acetone immediately after application is completed and before product dries. Once the coating is dry, solvent cleaning is no longer effective. - Care & Maintenance
For normal cleaning, wash the coated surface with a hose or wipe down with a damp cloth to remove dirt and spills on the surface. Although TC-5001 is scratch resistant, it is not scratch proof. Do not use abrasive cleaners or scouring pads. If an area becomes damaged or is mechanically abraded, lightly sand the area with 220 grit sandpaper and reapply the coating. If the substrate itself is damaged, make the necessary repairs first, then re-apply TC-5001.
- Test Area
- Applications
NANOMYTE paints and coatings are an innovative drop-in solution for your metal finishing applications, whether it’s preserving esthetic appearance or maintaining structural integrity. Formulations apply easily to metal substrates by immersion, spray, wipe or brush, even in the field, without special equipment or surface preparation.
Properties
- Physical Form
- Physical Properties
Value Units Test Method / Conditions Solids Content 18 - 20 % - - Typical Properties
Value Units Test Method / Conditions Coverage 800 - 1200 ft²/gallon - Curing Temperature 20 - 150 °C - Recommended Thickness per Coat (Dry mils) 0.5 - 1.2 - - Recommended Thickness per Coat (Wet mils) 1.5 - 2.0 - - VOCs max. 100 g/L - - Note
- * Coating can be made thinner by diluting with recommended solvents
Technical Details & Test Data
- Curing
- Room Temperature Curing (25 °C)
Under ambient conditions, a single coat will be dry to the touch in 1-2 hours and cured in 24 hours.
- Accelerated Curing (105 °C – 150 °C)
Alternatively, the coating can be applied to the surface, dried in ambient air for 10 minutes, and then heated to at least 105 °C for 1 hour. An oven, blow dryer or heat gun may be used (maximum temperature is 150 °C). After heating, coated parts should be allowed to cool before handling.
NANOMYTE® TC-5001 will completely wet bare metal surfaces if properly prepared or if primed / painted. Only one coat is required to cover substrates, but multiple coats are allowable. Under ambient conditions, a single coat is 5 – 15 μm (0.2 – 0.6mil) thick and will be dry to the touch in 1-2 hours and cured in 24 hours. Multiple coats can be applied in 10 minute intervals while the previous coat is still tacky. Two to three coats should result in a final coating that is 25 – 40 μm (1 – 1.5 mil) thick.
- Room Temperature Curing (25 °C)
Storage & Handling
- Storage and Handling
- Precautions for Safe Handling
Appropriate personal protective equipment should be used at all times. Provide good ventilation or extraction. Avoid prolonged or repeated breathing of vapor. Avoid contact with eyes, skin and clothing. Wash hands thoroughly after handling. Keep away from heat, sparks, flames and other sources of ignition. Take measures to prevent the buildup of electrostatic charge. - Conditions for Safe Storage
Keep container tightly closed in a dry and well-ventilated place. Containers which are opened must be carefully resealed and kept upright to prevent leakage. Residual vapors might explode on ignition. Do not apply heat, cut, drill, grind or weld on or near this container.
- Precautions for Safe Handling