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Nitoseal® PE290

Nitoseal® PE290 three-component flexibilised polyester based sealant cures to form a tough resilient seal with a limited degree of movement. The material is self leveling and can be poured or gunned directly into horizontal slots. Nitoseal® PE290 will adhere to both concrete and asphalt surfaces that have been well prepared whether dry or damp.

Brand: Nitoseal (10 products)

Product Type: 3K Sealant

Compatible Substrates & Surfaces: Asphalt, Concrete, Masonry, Metal, Steel

Chemical Family: Polyesters

Technical Data Sheet

Enhanced TDS

Knowde-enriched technical product data sheet

Identification & Functionality

Features & Benefits

Ready-to-Use Product Features
Advantages
  • Excellent adhesion to concrete, asphalt and steel.
  • No primer required in dry or damp conditions.
  • Good resistance to chemicals, de-icing salts and hydrocarbons.
  • Slightly flexible to accommodate limited movement.
  • Fast cure at 20°C and above minimizes traffic disruption.
  • Can be applied at low temperatures, cures below freezing.
  • Available in black for use on asphalt and gray for use on concrete.

Applications & Uses

Markets
Applications
Compatible Substrates & Surfaces
Uses

For sealing horizontal cable slots in concrete and asphalt pavements associated with:

  • Road traffic signals and inductance loops.
  • Airport runway lighting.
  • Automatic barriers or gates.
Application Instructions

Joint Preparation

  • Concrete and Asphalt - After cutting the required groove, all laitance or slurry from the water lubricated saw blade must be completely blown out whilst wet using oil-free compressed air. Flush grooves with clean water prior to blowing if required. It is not necessary to completely dry the groove. Any slurry that has been allowed to dry, or powdered dust from dry cutting operations should be power wire brushed or abrasive blasted from the groove, followed by blowing with oil-free compressed air. This also applies to concrete or asphalt faces around lighting units that have been formed previously using a water lubricated diamond coring tool.
  • Steel - If bare metal, the joint faces around lighting units or posts should be abrasive blasted to remove all traces of corrosion. If aluminum, alloy or coated metals are to be sealed, the surfaces should be degreased using Fosroc Solvent 102* and allowed to dry for 5 minutes before sealing. The correct width/depth profile may be achieved by the installation of a foam backing cord. Alternatively, sand may be used to encapsulate loop wire whilst acting as a bond breaker for the joint sealant. To obtain neat straight edged seals, masking tape should be applied to both edges of the joint prior to sealing, the masking tape should be removed immediately following the completion of the works.

Mixing - The three components of Nitoseal 290 are supplied in the correct proportions for mixing. Pour the entire contents of the base into a suitable mixing vessel and then slowly add the accelerator catalyst component whilst mixing with a slow speed drill (300 to 500 rpm) fitted with a Fosroc Sealant Mix- ing Paddle (MR2) then add the filler component. Thoroughly mix the components for not less than three minutes ensuring a homogeneous consistent mix.

Note: The accelerator catalyst component must be incorporated or Nitoseal 290 will not harden.

Application

  • Groove Sealing - Following thorough mixing, pour the Nitoseal PE290 directly into the prepared groove using a spouted container, watering can or other suitable means. It may be practical and convenient to fill narrow grooves using a Fosroc ‘G’ gun fitted with a plastic nozzle, which if necessary can be cut to size to suit the joint width.

Cleaning - Uncured Nitoseal PE290 can be cleaned using Fosroc Solvent 102. Cured Nitoseal PE290 can only be removed by mechanical means. Any spillages of Nitoseal 290 should be absorbed immediately onto sand, sawdust or other suitable absorbent materials. Disposal should be in accordance with local regulations.

Estimating

Supply

Nitoseal PE290 10 liter packs
Fosroc Solvent 102 5 liter cans

Guide to Sealant Quantities

Number of liters required = (Joint width (mm) x groove depth (mm) x groove length (m)) / 1000

Adjustment should be made where necessary for the volume of rhe cable. A further amount should be allowed for possible wastage.

Limitations
  • Applications should not commence if the temperature of the substrate is below 5°C.
  • Service temperature range of Nitoseal PE290 is from -30°C up to + 80°C.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Compressive Strength (20°C, 7 days)17.0N/mm²BS 6319 Part 2
Dielectric Strength (20°C)12.5kV/mmASTM D149
Flash Point (Nitoseal PE290)28.0°C-
Flash Point (Solvent 102)33.0°C-
Flexural Strength (7 days, 20°C)5.0-BS 6319 Part 3
Hardness (7 days, 20°C)90.0Shore A-
Initial Cure (20°C)60.0minutes-
Initial Cure (35°C)30.0minutes-
Linear Shrinkage (20°C)0.005-ASTM C531.74
QUV Weatherometer (1000 hours, 20°C)Slight Discolouration-ASTM G53.77
Specific Gravity (20°C)1.8--
Water Absorption (20°C)0.0015-ASTM C413
Electrical Properties
ValueUnitsTest Method / Conditions
DC Insulation Resistance (2500 Volts, 20°C)min. 2.5 x 10⁹Ohms-
Chemical Resistance
ValueUnitsTest Method / Conditions
Aviation FuelExcellent--
Salt WaterExcellent--
Saturated Urea PetrolExcellent--

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Design Criteria

In the case of sawn cable grooves with no movement the cable should be totally sealed and encapsulated within the Nitoseal PE290 to the top of the groove.

Where movement is anticipated in the sawn joint, cables should be laid free at the base of the saw cut. An oversized closed-cell foamed polyethylene cord should be located above the cables acting as a bond breaker and gasket with the upper joint then sealed using Nitoseal PE290.

The same details should apply to movement joints around airfield lights using an oversized closed-cell foamed polyethylene cord as a bond breaker and gasket with the upper joint then sealed using Nitoseal PE290.

Typical examples of sealant width/depth ratios (moving joints only)

Groove width (mm) Sealant depth (mm)
6 - 10 10 minimum
10 - 20 As width
20 plus 20 maximum

In all cases the sealant should be finished flush with the pavement surface.

Typical Joint Details

Nitoseal® PE290 - Typical Joint Details

Safety & Health

Precautions

Health and Safety - Some people are sensitive to resins, hardeners and solvents. Wear suitable protective clothing, gloves and eye/face protection. Barrier creams such as Kerodex Antisolvent or Rozalex Antipaint provide additional skin protection. Should accidental skin contact occur, remove immediately with a resin removing cream such as Kerocleanse Standard Grade Skin Cleanser or Rozaklens Industrial Skin Cleanser, followed by washing with soap and water. Do not use solvent. In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice. If swallowed, seek medical attention immediately - do not induce vomiting.

Fire - Nitoseal PE290 and Fosroc Solvent 102 are flammable. Keep away from sources of ignition. No smoking. In the event of fire extinguish with CO2 or foam. Do not use a water jet.

Storage & Handling

Pot Life (20°C)
45.0
Pot Life (35°C)
20.0
Storage

Shelf Life - 6 months if stored in the original unopened containers in a cool dry place at ambient temperatures below 25°C. Do not store in direct sunlight.