Products in Composite Materials: Core Material

CoreLite Board® is a cost-effective closed-cell PVC foam specially formulated to provide high physical properties and be recyclable. Engineered for easy workability, weatherproof and insulation properties, and excellent fire behavior. It is characterized for its phenomenal screw retention and amazing resistance to moisture; it will not rot, mold or mildew. It is also compatible with multiple resins and adhesives.

ArmaPET™ Struct GR80 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.

NOM-0585-24-D is a aerospace grade aramid fiber honeycomb that exhibits outstanding flammability properties. It is manufactured from meta-aramid paper and coated with a heat resistant phenolic resin.

Divinycell PN is a structural thermoplastic core material perfectly suited in a variety of sandwich applications to increase performance and reduce weight. Divinycell PN is used in industrial, transportation, marine and wind applications. It is easy to machine and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and press bonding. The material has a stable closed cell structure and is insensitive to moisture, decay or rot, making it an excellent substitute for organic materials such as balsa and plywood. High density Divinycell PN (PN200 and PN250) is particularly suited for flooring, decking, local inserts in the way of fittings; either tapped or bolted through and has very good screw retention. Divinycell PN is 100% recyclable.

AI-24 of syntactic has been formulated to take advantage of the inherent insulative properties of the material due the cellular structure resulting in interesting acoustic properties. The high strength and stiffness means these properties do not change at depth allowing use in acoustic windows and transducer isolators and de-couplers.

AIREX® TegraCoreTM is a closed-cell, ductile thermoplastic polymer foam that combines outstanding retardant properties at low flammability, smoke, toxicity and heat release rate, along with high temperature resilience and excellent lightweight properties. Additionally, very low moisture and resin absorption, thermo formability, damage tolerance and chemical resistance bundle to high performance combination.

Divinycell P is a closed-cell PET structural core with excellent fire, smoke and toxicity behavior. It is thermoplastic and recyclable, offering good mechanical properties, high chemical resistance and does not absorb water. Divinycell P is ideal but not limited to applications requiring demanding FST properties like public transport, architecture or commercial marine. Due to its good dimensional stability at elevated temperatures, Divinycell P can be processed with medium temperature pre-preg systems and it is compatible with most commonly used resin and manufacturing systems. Divinycell P is easy to thermoform, cut or mill.

Bio-Lux Max™ BLMS18517 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.

SF 3,000 of syntactic material was designed as a cost-effective option for applications where the absolute lowest density is not critical. With a higher allowable density, SF can provide excellent long-term performance at depths where volume is not limited. The family of product may also be cast into finished configurations and geometries to improve material usage and reduce expensive yield losses due to machining.

SAERfoam 60 is more dedicated to RTM process because it preserves molds.

NIDAPAN 8F300 are alveolar structures, 8 mm mesh, in extruded polypropylene. The nidapan is a reinforced honeycomb, intended to serve as a rigid core of glued sandwich panels or ready-to-use rigid panels. Their surface coating allows practically all types of materials to be laminated or bonded, for applications in many fields: building, transport, water sports, industrial equipment, sport, leisure, etc. The honeycomb is reinforced with a 602 coating. g/m2 and the polyester fleece serves as an adhesion support to the facing to be applied. This rigid panel brings productivity gains by allowing the siding to be glued on only one side.

Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process. Plastazote® 5SLD15BK-0522 is a low density polyethylene foam.

Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process.Plastazote® 5SHD30BK-0220 is a high density polyethylene foam.

Bio-Lux Max™ BLMS18521 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.

KingPly™ KP-PP003 are composite sheet with thickness of 0.3 - 2 mm.

AIREX® PXw is a closed-cell, fiber reinforced polymer foam panel with a special formulation and very high mechanical properties. The sophisticated manufacturing process evenly distributes continuous glass fibers with woven fabrics throughout the foam. This generates a product with enhanced mechanical properties in flexure (bending), allowing it to be used with or without face sheets.AIREX® PXw is dimensionally stable, does not lose strength when wet, and is resistant to chemicals and high emperatures. It is ideally suited as a material for static applications requiring high stiffness or as a replacement for wood and plywood.

Bio-Lux Max™ BLMS12530 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.

ARPRO 5142 appears in a black color.

ARPRO® 3429SI is a expanded polypropylene.

Thermo-Cor™ FR 10.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.

CORRITE™ SF-100, a product of I-Core Composites, LLC (I-CORE), has a proven track record of successful application in a wide variety of structural applications. I-CORE products are designed and manufactured to meet customer specifications and custom products are available upon request.

SynFoam HTC is a castable syntactic foam that has exceptional dielectric and low loss properties. SynFoam HTC can be used at temperatures up to 180oC and is resistant to water, chemcicals, and hydrocarbon fluids. The castable nature of the product eliminates the need for machining and is suitable for use with standard RTM and mix-meter equipment. The surface finish of parts molded from SynFoam HTC varies from high gloss to matte depending on the finish of the mold. SynFoam HTC has been used in the fabrication of radomes, antennas, reflectors, and radar absorbing coomposites. SynFoam HTC is available as 1, 2, and 5 gallon kits. Each kit contains an A and B side that must be mixed together prior to casting. SynFoam HTC will require a temperature of 150oF to cure with higher postcure temperatures recommended to reach the maximum service use temperature. Please consult the appropriate instructions prior to using HTC. If you have a specific mold for use with SynFoam HTC we also provide final casting and fabrication services.

JFoam™ BX-735 is a two component water-blown polyurethane foam system which can be used for structural core applications and specialized void filling. BX-735 passes all requirements of MIL-F-83671 Class1.

TYCOR® W7.1 provides designers a cost advantage compared to balsa and structural foam. The fiber-reinforced pre-form core is designed for vacuum infusion. It is comprised of fiberglass webs which develop nearly allthe core’s mechanical properties upon infusing and helps prevent resin race tracking even in contoured shapes. Fine cell foam minimizes excess resin absorption and provides durability during handling and processing. TYCOR® W0.1 engineered core materials optimize weight, stiffness and strength in infused applications enabling structures that can be made lighter, less expesively and more reliably than old generation core materials.

CELLOMER® FOAM S-2110D is a general purpose foamed board that is geared for thermoforming and post-processed.

Polyumac Air-Cell T-200 is a hybrid, closed cell cross-linked polyester foam core that is an economical alternative to other cores used in the production of sandwich composite structures. In addition to its excellent strength to weight ratio, it offers good dimensional stability at elevated temperatures.

Divinycell HM is a high performance structural core designed for fast marine hulls where higher toughness is required. Divinycell HM combines a very high shear strength with an outstanding shear elongation. As a result, Divinycell HM is an extremely tough product, capable of absorbing high dynamic impacts and slamming loads. Divinycell HM´s elongation exceeds the requirements of ISO 12215, GL and ABS rules to allow for reduced safety factors in structural calculations, providing a lighter, yet strong structure. Divinycell HM’s high compressive properties provide excellent resistance to denting and skin wrinkling of thin skins. Divinycell HM offers a high operating temperature, thus reducing the risk of print through on dark hulls.

CORMASTER NOMEX® AEROSPACE Hexagonal C1 9,5 is the ideal lightweight material for aeronautical applications and non metallic structures made from NOMEX® T412 paper sheets bonded together and coated with a phenolic resin.

Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process. Plastazote® 5SPK80SGY-0889 is a high rigidity polyethylene foam.

Nomex® AHN-4120-3/16-4.0 is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.

Cellpur R 5025 opens up a new dimension in hygiene and comfort. For the first time, Tencel® powder with its sensational climate properties is successfully incorporated into foam. This improves the foam's absorption potential for moisture.

Soric® LRC 2 is the cost effective solution for closed mold processes. It is used as core material and infusion medium. It is a pressure stable polyester nonwoven and compatible with all regular types of resins, including Polyester, Vinylester, Phenolic and Epoxy. It is suitable for closed mold processes, including Infusion, RTM Light, RTM Heavy.

Cel Components S.R.L. Pet Foam T90.210 is a closed-cell, thermoplastic and recyclable polymer foam with excellent fire, smoke & toxicity (FST) properties. It has very good mechanical properties and an extraordinary resistance to fatigue, is chemically stable, UV-resistant and has negligible water absorption. It is thermally stable during high temperature processing and post curing. Pet Foam T90.210 is designed for easy use with all resin systems and processing technologies. Pet Foam T90.210 is the ideal core material for structural sandwich applications requiring high fire resistance.

ARPRO 4133 appears in a gray color.

Plascore Aramid Fiber PN1-1/4-4.0-OV is a commercial grade aramid fiber honeycomb is manufactured from Meta-Aramid paper and coated with a heat resistant phenolic resin.

HZ-45 Grade syntactics are formulated to survive crush pressures greater than 20,000 psi, for safe operation in the Hadal Zone. It is produced from the most advanced resin and hollow glass microspheres available, these homogeneous materials provide the industry’s lowest density for this extreme depth range.