Products in Automotive: Compression Molding

SymaLITE is a special class of lightweight composites that offer low thermal expansion and exceptional mechanical and physical properties. Made from mixed glass and polymer fiber fleeces, SymaLITE is available in rolls and boards, which can be further molded into three-dimensional components using low-pressure molding.Features:Low thermal expansionExcellent mechanical and physical propertiesUltra-light and freely shapeableNoise-absorbentDirect facing with functional or decorative cover layers without adhesivesBenefits:Cost-efficient production of three-dimensional componentsDurable and noise-insulating material for car undershields and engine coversImpact-resistant and non-weathering for outdoor applications in the automotive and construction industrySubstitute for wood-based materials and rigid foams in sandwich constructions for the caravan and commercial vehicle industry.Applications:Automotive and caravan industryConstruction sectorCar headlinersOutdoor applications in the automotive and caravan industrySubstitute for wood-based materials and rigid foams in sandwich constructions for the caravan and commercial vehicle industry.

Mitsubishi Chemical Advanced Materials is considered the world market leader in the production of classic glass-mat-reinforced thermoplastics (GMT). This semi-finished product in panel form was developed primarily as a substitute for metals (steel, aluminum etc.) and its main purchasers can be found in the automotive industry. This is where it is frequently pressed on the industrial scale into complex 3D structural components, although it is also used as panels.

GMTex® is a high-performance thermoplastic composite material that has been developed for applications requiring exceptional impact resistance, strength, and durability. Made from a polypropylene or polyamide resin matrix reinforced with both woven and randomly laid fibers, these moldable panels are favored as lightweight, high-performance replacements for steel, aluminum, magnesium, and other industrial materials, or alternatively as additional reinforcement for GMT panels.Features:High impact resistanceExceptional strength and durabilityLightweightMulti-layer glass fiber weave technologyReinforced with both woven and randomly laid fibersBenefits:Can replace traditional industrial materials like steel, aluminum, and magnesiumCan be used as an additional reinforcement for GMT panelsIdeal for use in structural vehicle components, such as front ends and bumper bracketsCan withstand high pressure and velocity conditionsApplications:Structural vehicle components, such as front ends and bumper bracketsIndustrial and manufacturing applications that require high impact resistance, strength, and durabilityAdditional reinforcement for GMT panels in various applications

The OS-6 series are nylon 6 thermoplastic organosheets that contain woven fabrics as heavy as 2,500 g/m2. The composite sheets characterized by high strength and stiffness."

Plenco® 02300 is a general purpose organic filled molding compound formulated to offer excellent processability while maintaining mechanical strength values. UL recognized under component file E40654. 02300 is available in black, brown, red, or green.

Plenco® 08218 is an 18% glass-filled polyester bulk molding compound characterized as an electrical grade, but has many outstanding properties that make it suitable for a broad range of applications because of its excellent electrical resistance and mechanical strength. Customers have found this material useful for commercial/industrial heavy duty electrical parts, enclosures for power distribution equipment, fuse holders, circuit breaker cases, electric motor housings and components. It is available in bulk or extruded form and colors upon request. It is UL recognized under file E40654.

Plenco® 07500 is an organic reinforced phenolic molding compound, offering improved mechanical strength and excellent cosmetic characteristics. UL recognized under component file E40654. 07500 is available in black, brown, or red color. 07500 was qualified under military specification MIL-M-14 (superseded by ASTM D5948) TYPE CFG and batches can, if requested and paid for, be tested for certification to the standard.

BALSASUD® Core is the finest end-grain balsa wood core material in the market, ideal for sandwich construction. It has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). It is an all-natural and renewable resource coming from Ecuador. It has exceptional fatigue and impact resistance properties. And it provides phenomenal sound and thermal insulation. In addition, it is a natural fire-retardant material.

Plenco® 00755 is a melamine-phenolic copolymer molding compound offering excellent electrical and flame resistant properties. UL recognized under component file E40654. 00755 is available only in brown. 00755 was qualified under military specification MIL-M-14 (superseded by ASTM D-5948) TYPE CMG and batches can, if requested and paid for, be tested for certification to the standard.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion. Resistance to fatigue is superior, as well as its chemically stability and UV resistance. Water absorption is minimal. CoreLite PET can handle processing temperatures up to 150 °C (302 °F) . During high temperature processing it is thermally stable and no outgassing or expansion after postcure occurs. In the event of fire, no toxic gasses are generated.

Cuyahoga Plastics EB5000-1 is A U.L recognized, flame retardant, mineral-filled, glass fiber reinforced polyester thermoset molding compound suitable for compression, transfer, and injection molding. It is currently supplied in bulk form, cut preforms, and box length extrusions.

Plenco® 07579 is a fast curing, woodflour filled, novolac phenolic molding compound, formulated for industrial applications that do not require a smooth finish. UL recognized under component file E40654. 07579 is available in black.

BALSASUD® Core is the finest end-grain balsa wood core material in the market, ideal for sandwich construction. It has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). It is an all-natural and renewable resource coming from Ecuador. It has exceptional fatigue and impact resistance properties. And it provides phenomenal sound and thermal insulation. In addition, it is a natural fire-retardant material.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

Plenco® 02311 is a versatile general purpose organic filled phenolic molding compound offering excellent mold processability and optimized cure cycles. Plenco® 02311 is also granulated to provide improved pourability characteristics for cold powder compression molding. UL recognized under component file E40654. 02311 is available in black color.

Plenco® 06401 is a glass fiber and mineral filled two-stage phenolic molding compound. UL recognized under component file E40654. 06401 is available in black.

Cuyahoga Plastics EB7000-1 is A U.L recognized, flame retardant, mineral-filled, glass fiber reinforced polyester thermoset molding compound suitable for compression, transfer, and injection molding. It is currently supplied in bulk form.

Plenco® 02567 is a general purpose, organic filled phenolic molding compound offering excellent cosmetic characteristics. Customers have found this material useful for vacuum metalized closures. UL recognized under component file E40654. 02567 is available in black or red color. 02567 Black is not intended for electrical insulating applications.

Plenco® 02571 is a general purpose, organic filled phenolic molding compound offering optimum cure characteristics while maintaining excellent mechanical and electrical properties. UL recognized under component file E40654. 02571 is available in black or brown color.

High Density Foam Board. A high-quality, cost-effective closed-cell PVC foam specially formulated to provide high physical properties. Engineered to be easy to work with, be weatherproof and deliver good insulation properties, Additionally, it has superior fire behavior.

Plenco® 01501 is a general purpose, mineral filled granular polyester molding compound, offering excellent arc and track resistance properties, low post shrinkage, and improved mechanical strength values. UL recognized under component file E40654. 01501 is available in tan color.

Plenco® 07321 is an organic fiber reinforced phenolic molding compound, offering improved mechanical strength and excellent dimensional stability. UL recognized under component file E40654. 07321 is available in black. 07321 was qualified under military specification MIL-M-14 (superseded by ASTM D-5948) TYPE CFI-5 and batches can, if requested and paid for, be tested for certification to the standard.

Plenco® 08112 is a general purpose polyester bulk molding compound that is characterized by adding utility to a number of applications. Because of its combination of high heat resistance, good electrical properties and strength. Customers have found this material useful for such applications as iron skirts and other small appliance housings, coil bobbins, and electric motor components such as brush holders. It is available in either bulk or extruded form. Colors are available upon request. It is UL recognized under file E40654.

Plenco® 08228 is a glass fiber reinforced polyester bulk molding compound. Plenco® 08228 is formulated for high-strength, low warpage, and a wide processing window. It is available in bulk or extruded form, with custom matched colors available upon request.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

Plenco® 02369 is a general purpose, organic filled phenolic molding compound, formulated to minimize the generation of free ammonia for applications that are sensitive to such formation. Plenco® 02369 offers excellent physical and electrical strength properties. UL recognized under component file E40654. 02369 is available in black.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

Plenco® 08122 is a general purpose polyester bulk molding compound that is characterized by adding utility to a number of applications. Because of its combination of high heat resistance, good electrical properties, flame resistance and strength. Customers have found this material useful in such applications as iron skirts and other small appliance housings, coil bobbins, and electric motor components such as brush holders. It is available in either bulk or extruded form and is currently available in natural. Other colors are available upon request. It is UL recognized under file E40654.

Cuyahoga Plastics AB5000 is a UV resistant, flame retardant, glass-reinforced polyester thermoset suitable for outdoor applications. Compression, transfer, and injection molding grades are available. It is currently supplied in bulk form, cut preforms, and box length extrusions.

Plenco® 02000 is a versatile general purpose, organic filled phenolic molding compound, offering optimum cure characteristics and an excellent balance of molding properties. UL recognized under component file E40654. 02000 is available in black.

Plenco® 06343 is a mica reinforced phenolic molding compound, offering for a low power factor, low electrical losses, and good electrical properties after long exposures to high humidity. UL recognized under component file E40654. 06343 is available in natural color.

Plenco® 08235 is a 15% glass-filled polyester bulk molding compound characterized as a flame-retardant, medium-strength electrical grade. Customers have found this material useful for a broad range of applications such as capacitor cans, electrical enclosures, etc. It is available in bulk or extruded form, natural and black. Other colors available upon request. It is UL recognized under file E40654.

Plenco® 02535 is a general purpose, organic filled phenolic molding compound offering optimized cure characteristics and excellent electrical properties. UL recognized under component file E40654. 02535 is available in black. 02535 was qualified under military specification MIL-M-14 (superseded by ASTM D-5948) TYPE CFG and batches can, if requested and paid for, be tested for certification to the standard.

Plenco® 06553 is a mineral and glass fiber reinforced two-stage phenolic molding compound, formulated for dimensional stability, good chemical resistance to brake fluids, such as DOT 3 and 4, and should provide grinding to close tolerances. 06553 is UL recognized under component file E40654. 06553 is available in black. 06553 was qualified under military specification MIL-M 14 (superseded by ASTM D-5948) TYPE MFH and batches can, if requested and paid for, be tested for certification to the standard.