company tower banner
Jyoti Ceramic Company Logo

Jyoti Ceramic Aluma-coat BR

Jyoti Ceramic Aluma-Coat BR is a specially formulated 2 part epoxy based coating consisting of 80% micro fine sintered ceramic powders. Aluma-coat BR is a satin smooth, high gloss, low friction coating designed to protect surface against turbulence, corrosion, erosion, chemical attack and withstand maximum temperature up to 150°C (302°F). It can also be applied on steel & concrete structures prone to corrosion due to chemicals, saline atmosphere and contact with liquids. Shipping, Cement, Fertilizer, Paper pulp, Sugar and a host of other industries which require surface treatments for corrosion and erosion resistance. They are available as Two components: I. 80% fine sintered ceramic powder doped in epoxy resin. II. Hardener.

Product Type: 2K (2 component) Coating, Epoxy Coating

Features: Chemical Resistant, Corrosion Resistant, Good Abrasion Resistance, Good Erosion Resistance, High Temperature Resistance

Compatible Substrates & Surfaces: Concrete, Metal, Steel

Application Method: Brush, Spray

Chemical Family: Epoxy & Epoxy Derivatives

Enhanced TDS

Enhanced TDS

Knowde-enriched technical product data sheet

Identification & Functionality

Features & Benefits

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Areas of Application

Fan propellers, Pump shafts, Pump housings, Flanges, Machine ways, Anti-friction bearing housings, Sleeve pots, Castings of submersible water pumps, Potable water tanks, Chemical handling pumps, Butterfly valves, Repairs of pin hole leakages due to sludge line erosions and for many other applications where abrasion, cavitation, corrosion and chemical corrosion are chronic problems.

Use In Major Industries

Shipping, Cement, Fertilizer, Paper pulp, Sugar and a host of other industries which require surface treatments for corrosion and erosion resistance.

Application method

By brush / spray

Thinning recommended by commercially available Acetone / Xylene

As per consistency required. For brush application 10 by commercially available (Approx. 5 - 10%). For spray Acetone / Xylene application, use as per consistency required.

Overcoat time / Time interval between 2 coats

After approx. 6 - 8 hrs or when first coat has just become tack free

Properties

Appearance
Smooth highly viscous paste
Typical Properties
ValueUnitsTest Method / Conditions
Adhesive strength90 - 95mpa-
Approximate coverage per kg mix (about 0.8 - 1 mm thick coating)0.7m²/Kg-
Average particle size60 - 65--
Compressive strength840.0Kg/cm²ASTM - 695
Curing time (25°C for about 0.8- 1 mm of thick coating)24.0Hrs-
Flexural strength700.0Kg/cm²ASTM - 790
Initial setting time (25°C)4 - 5minutes-
Maximum service temperature150.0°C-
Mixing ratio Part I. : Part II. Epoxy resin : Hardener100 : 8microns-
Pot life (25°C) for 500 gms mix30 - 45gms by weight-
Recommended thickness0.8- 1mm-
Shelf life (25 - 30°C)Around 24 months in original airtight container--
Shore 'D' hardness85-90-ASTM - D - 2240

Packaging & Availability

Aluma-Coat Kit Packaging

Aluma-Coat BR (Brushable) Matrix is packed separately in air tight strong & sturdy plastic containersin sizes of 1kg, Skgs, 10 kgs & 25 kgs.