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Knowde-enriched technical product data sheet
Identification & Functionality
- Chemical Family
- Polymer Name
- Composite Materials Functions
- Technologies
- Product Families
Features & Benefits
Applications & Uses
- Markets
- Applications
- Composites Processing Methods
- Product Applications
Crestafire® P1-3001E can be used for both hand lay and closed mold applications, including RTM and vacuum infusion, due to its favorable viscosity profile. Its excellent fire, smoke and toxicity properties allow Crestafire® P1-3001E to be used for the most demanding applications in the rail, building & construction, and other public transportation industries.
Additives
The addition of fillers or pigments to Crestafire® P1-3001E will adversely affect the fire performance, flow properties and cure of this material and is therefore not recommended. It incorporates anti-settling additives to minimize filler settlement during storage and promote easy filler re-dispersion. Mild settling may occur after prolonged storage, so it is always recommended to stir the resin before use to ensure uniform filler distribution.
Before Use
- Crestafire® P1-3001E should be allowed to attain a working temperature of 20 - 25°C before use.
- Crestafire® P1-3001E is not accelerated so requires the addition of both, a cobalt-based accelerator, and medium reactivity MEKP type catalyst to start the curing reaction.
- The recommended accelerator is Scott Bader Crystic® Accelerator G which should be added to the resin at 1 - 2%. Medium reactivity MEKP type catalyst should also be added at 1 - 2% into the resin.
- The catalyst and accelerator should be thoroughly incorporated into the resin one at a time, using a low shear mechanical stirrer where possible.
- Where rapid demold times are required, up to 0.1% DMA can be added into the resin in addition to the above recommended cure system. Also, the MEKP catalyst may be substituted for an AAP type catalyst to speed up the cycle times even further.
- N.B. Catalyst and accelerator must not be mixed directly together as they can react with explosive violence.
- Due to the high specific gravity of Crestafire® P1-3001E, a resin to glass ratio of roughly 2.5:1 is recommended for hand lay applications.
Post Curing
For many applications, Crestafire® P1-3001E will perform adequately when cured at workshop temperature (20°C - 25°C). However, for optimum properties, and to achieve the highest fire performance, the components should be allowed to cure for 24 hours at 20°C, and then be oven-cured for either 16 hours at 40°C or 3 hours at 80°C.
Properties
- Color (Properties)
- Typical Liquid Resin Properties
Value Units Test Method / Conditions Viscosity (ICI cone & plate, at 25°C) 5 Poise - Geltime (2% Accelerator G + 2% Butanox M50, at 25°C) 20 minutes - Volatile Content 24 % - Specific Gravity (at 25°C) 1.5 - - - Cured Properties
Value Units Test Method / Conditions Barcol Hardness (Model GYZJ 934-1) 55 - EN59 Water Absorption (24 hours at 23°C) 16 mg BS EN ISO 62 part 6.2 Heat Deflection Temperature (1.8MPa) † 78 °C BS EN ISO 75-2 (1996) Elongation (at Break) 0.53 % BS EN ISO 527-2 Tensile Strength 34.23 MPa BS EN ISO 527-2 Tensile Modulus 8.33 GPa BS EN ISO 527-2 - Notes
* Curing Schedule – 24hrs at 20°C + 3hrs at 80°C
† Curing Schedule – 24hrs at 20°C + 5hrs at 80°C + 3hrs at 120°C
Regulatory & Compliance
- Certifications & Compliance
- Quality Standards
- Approvals
Properly cured laminates produced with Crestafire® P1-3001E resin and gelcoat Crestafire® GCS 1001E can achieve a rating of HL2 - R1/R7/R10/R17 according to rail standard EN 45545-2:2013.
Packaging & Availability
- Country Availability
- Packaging Type
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- Packaging Information
Crestafire® P1-3001E is supplied in 25kg & 225kg containers.
Storage & Handling
- Shelf Life
- 3 Months
- Storage Information
Crestafire® P1-3001E should be stored between 5°C and 25°C in the original, unopened container in a dry, well-ventilated place. Protect from freezing and direct sunlight. Avoid contact with oxidizing agents. Stored outside of these recommendations, shelf life will be significantly reduced.