Enhanced TDS
Knowde-enriched technical product data sheet
Identification & Functionality
- Chemical Family
- Polymer Name
- Technologies
- Product Families
Features & Benefits
- Labeling Claims
- Materials Features
- Key Characteristics
Low smoke, low toxicity, halogen free, flame retardant silane crosslinkable compound for insulation of LV cables and sheathing of all types of cables
Applications & Uses
- Markets
- Applications
- Cure Method
- Plastics & Elastomers End Uses
- Plastics & Elastomers Processing Methods
Properties
- Physical Form
- Appearance
- Pellets
- Mechanical Properties
Value Units Test Method / Conditions Elongation at Break 170 % IEC 60811-501 Elongation at Break (After Thermal Aging: 10 days at 150ºC) -15 % Variation IEC 60811-401 Elongation at Break (After Thermal Aging: 14 days at 160ºC) -15 % Variation IEC 60811-401 Elongation at Break (After Thermal Aging: 7 days at 135ºC) -10 % Variation IEC 60811-401 Elongation at Break (After Thermal Aging: 7 days at 170ºC) -11 % Variation IEC 60811-401 Permanent Elongation (After Cooling) 0 % IEC 60811-401 Tensile Strength 14 N/mm² IEC 60811-501 Elongation Under Load (20N/cm² at 200°C) (Cure Assessment by Hot Set Test (Force cured at 80°C in Water) 30 % IEC 60811-401 Tensile Strength (After Thermal Aging: 10 days at 150ºC) 5 % IEC 60811-401 Tensile Strength (After Thermal Aging: 14 days at 160ºC) 2 % IEC 60811-401 Tensile Strength (After Thermal Aging: 7 days at 135ºC) 5 % IEC 60811-401 Tensile Strength (After Thermal Aging: 7 days at 170ºC) 10 % IEC 60811-401 - Physical Properties
Value Units Test Method / Conditions Density 1.47 g/cm³ EN ISO 1183-3 Melt Flow Rate (at 150°C / 21.6 kg) 15 g/10 min Internal Method - Electrical Properties
Value Units Test Method / Conditions Insulation Resistance (at 90°C) 5 MOhm/km BS EN 50395 Insulation Resistance Constant (K) (at 90°C) 1.5 MOhm/km BS EN 50395 Volume Resistivity (at 90°C) 4.4 x 10¹² Ohm.cm BS EN 50395 - Fire & Smoke Properties
Value Units Test Method / Conditions Conductivity of Gases 13 μS/cm IEC60754-2 Corrosivity of Gases 4.6 pH IEC60754-2 Temperature Index 245 °C ISO 4589-2 Temperature Index 473 °F ISO 4589-3 Halogen Acid Gas Evaluation max. 0.5 % IEC 60754-1 Limiting Oxygen Index 33 % IEC 60811-508 Smoke Density max. 3.5 % ASTM 2843-99:2004 Vertical Flame Propagation Pass - EM 60332-1-2 - Thermo-Mechanical Properties
Value Units Test Method / Conditions Hot Pressure Deformation (at 100°C) (K=1) 35 % IEC 60811-507
Regulatory & Compliance
Technical Details & Test Data
- Processing
Extruder - An extruder with an L/D ratio (length/diameter) between 15 and 24 and a screw with a compression ratio 1.2:1 are recommended.
Extruder Temperature Conditions - It is important that the melt temperature is not allowed to increase above 160oC. As a guide the following temperature profile is recommended:Zone #1 Zone #2 Zone #3 Zone #4 Head Die Celsius 130°C 140°C 145°C 150°C 160°C 160°C Fahrenheit 266°F 284°F 293°F 302°F 320°F 320°F This profile will vary slightly depending on extruder type, head design and output. Initial purging of the extruder should be performed without the addition of catalyst masterbatch to reduce risks of pre-curing.
Screw Water Temperature: Not mandatory, if present we recommend 40-60°C
Recommended Screen Pack: Spacer ring or breaker plate onlyHead & Tool Design - The head and tools should be so designed as to allow streamlined flow without the possibility of stagnation of material (where pre-curing could take place). To obtain the optimum in physical properties in the case of tubing tools, a draw down ratio of 1.5:1 is recommended to avoid internal stresses.
Crosslinking or Cure - A fast cure can be obtained either by immersion in hot water or exposure to low pressure steam at a temperature up to 70°C. A satisfactory cure is possible at ambient temperature and humidity, we recommend that different % of catalyst masterbatch are tested for process optimization.
Color Masterbatches - EVA, preferable, and PE based color masterbatches including black, up to a maximum of 1%, have no detrimental effect on the properties or crosslinking capability. It is recommended that all masterbatches including those containing the catalyst, should be thoroughly dried before use for 8 hours at 60°C or 4 hours at 80°C in a de-humidifying drier.
Packaging & Availability
Storage & Handling
- Storage & Shelf Life
A period of at least 9 months from date of manufacture can normally be expected. The following storage conditions are recommended:
- Packaging should remain sealed
- Avoid temperature above 30°C
- Avoid storage outside and in direct sunlight
- Use within 8 hours of opening packaging