Enhanced TDS
Knowde-enriched technical product data sheet
Identification & Functionality
- Additives Included
- Chemical Family
- Polymer Name
- Plastics & Elastomers Functions
- Technologies
- Product Families
Features & Benefits
Applications & Uses
- Markets
- Applications
- Plastics & Elastomers End Uses
- Plastics & Elastomers Processing Methods
- Aircraft Interior Application
Cabin Interiors:
Strong, Lightweight Solutions for Cabin Interiors:
- Windows and Doors
- Passenger Service Units
- Profile Extrusions and Trims
- Lighting and Signage
- Overhead Storage Units
Going beyond the state of the art with smarter designs and better materials has led to aircraft today that are lighter, more fuel efficient, more comfortable and safer than ever.
Lexan FST Resin Series - Available in both resin and sheet form, this engineering plastic breakthrough combines the processing window and esthetic flexibility of polycarbonate with the heat release, fire, smoke and toxicity compliance of PEI resins. It’s available in custom colors and can address a wide range of performance targets – from enhanced chemical resistance to high ductility to rugged durability and UV stability.
Cabin Interior Case Studies:
PECO Manufacturing used an integrated structural design which consolidated parts and eliminated a main frame requirement in order to reduce the footprint of its passenger service unit. LEXAN™ FST9705 resin with integral colors was used for the visual “touch points” of the assembly’s light and air movement components.
Properties
- Color
- Mechanical Properties
Value Units Test Method / Conditions Tensile Stress (Yield, Type I, 50 mm/min) ¹¹ 72 MPa ASTM D638 Tensile Stress (Break, Type I, 50 mm/min) ¹¹ 73 MPa ASTM D638 Tensile Strain (Yield, Type I, 50 mm/min) ¹¹ 6.7 % ASTM D638 Tensile Strain (Break, Type I, 50 mm/min) ¹¹ 102 % ASTM D638 Tensile Modulus (at 5 mm/min) ¹¹ 2610 MPa ASTM D638 Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹ 115 MPa ASTM D790 Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹ 2500 MPa ASTM D790 Tensile Stress (Yield, 50 mm/min) ¹¹ 74 MPa ISO 527 Tensile Stress (Break, 50 mm/min) ¹¹ 76 MPa ISO 527 Tensile Strain (Yield, 50 mm/min) ¹¹ 6.8 % ISO 527 Tensile Strain (Break, 50 mm/min) ¹¹ 109 % ISO 527 Tensile Modulus (at 1 mm/min) ¹¹ 2500 MPa ISO 527 Flexural Stress (Yield, at 2 mm/min) ¹¹ 107 MPa ISO 178 Flexural Modulus (at 2 mm/min) ¹¹ 2320 MPa ISO 178 - Physical Properties
Value Units Test Method / Conditions Specific Gravity ¹¹ 1.34 - ASTM D792 Mold Shrinkage (flow, 3.2 mm) ʰ ¹¹ 0.6 - 0.8 % SABIC method Melt Flow Rate (at 300°C, 1.2 kgf) ¹¹ 5 g/10 min ASTM D1238 Density ¹¹ 1.34 g/cm³ ISO 1183 Water Absorption (at 23°C, saturated) ¹¹ 0.28 % ISO 62-1 Moisture Absorption (at 23°C, 50% RH) ¹¹ 0.11 % ISO 62 Melt Volume Rate (at 300°C, 1.2 kg) ¹¹ 4 cm³/10 min ISO 1133 Melt Volume Rate (at 300°C, 5.0 kg) ¹¹ 16 cm³/10 min ISO 1133 - Thermal Properties
Value Units Test Method / Conditions Vicat Softening Temperature (Rate B/50) ¹¹ 137 °C ISO 306 Vicat Softening Temperature (Rate B/50) ¹¹ 140 °C ASTM D1525 Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹ 121 °C ASTM D648 Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹ 0.000057 1/°C ASTM E831 Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹ 0.000057 1/°C ISO 11359-2 Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹ 0.00006 1/°C ASTM E831 Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹ 0.00006 1/°C ISO 11359-2 Ball Pressure Test (approximate maximum) ¹¹ 125 °C IEC 60695-10-2 Vicat Softening Temperature (Rate B/120) ¹¹ 139 °C ISO 306 Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹ 117 °C ISO 75/Af - Impact Properties
Value Units Test Method / Conditions Izod Impact (Notched, at 23°C) ¹¹ 194 J/m ASTM D256 Izod Impact (Notched, at -30°C) ¹¹ 112 J/m ASTM D256 Instrumented Dart Impact Total Energy (at 23°C) ¹¹ 80 J ASTM D3763 Izod Impact (Notched, 80*10*4, at 23°C) ¹¹ 16 kJ/m² ISO 180/1A Izod Impact (Notched, 80*10*4, at -30°C) ¹¹ 10 kJ/m² ISO 180/1A Charpy Impact (at 23°C, V-notch Edgew 80*10*4 sp=62mm) ¹¹ 24 kJ/m² ISO 179/1eA - Injection Molding
Value Units Test Method / Conditions Drying Temperature ⁷ 105 °C - Drying Time ⁷ 3 - 4 Hrs - Drying Time (Cumulative) ⁷ 12 Hrs - Maximum Moisture Content ⁷ 0.02 % - Melt Temperature ⁷ 280 - 305 °C - Nozzle Temperature ⁷ 275 - 300 °C - Front - Zone 3 Temperature ⁷ 280 - 305 °C - Middle - Zone 2 Temperature ⁷ 270 - 295 °C - Rear - Zone 1 Temperature ⁷ 260 - 280 °C - Mold Temperature ⁷ 70 - 105 °C - Back Pressure ⁷ 0.3 - 0.7 MPa - Screw Speed ⁷ 40 - 70 rpm - Shot to Cylinder Size ⁷ 40 - 60 % - Vent Depth ⁷ 0.025 - 0.076 mm - - Flame Characteristics
Value Units Test Method / Conditions OSU Total Heat Release Rate (2-minute test) max. 55 kW-min/m² FAR 25.853 OSU Peak Heat Release Rate (5-minute test) max. 55 kW/m² FAR 25.853 Vertical Burn A (at 60s, passes) 2.4 Seconds FAR 25.853 Vertical Burn B (at 12s, passes) 0.5 Seconds FAR 25.853 NBS Smoke Density (Flaming, Dmax) max. 25 - ASTM E662 - Note
- ʰ Measurements made from laboratory test coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
- ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.
- ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
Regulatory & Compliance
- Certifications & Compliance
Packaging & Availability
- Regional Availability