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PTM&W Industries, Inc ES6296

PTM&W Industries, Inc ES6296 is a two component epoxy adhesive intended for use in bonding composite parts and structural assemblies. ES6296 is a very tough adhesive that works well in applications where severe stresses and vibration are involved. It is not brittle when cured, and has very good resistance to peel forces. The mixed material has very good thixotropy, and fills gaps in uneven bond lines without sagging or run out during cure. ES6296 has a high glass transition temperature (Tg), so it is very well suited to applications where good performance at higher temperatures is required.

Product Type: 2K (2 component) Adhesive, Epoxy Adhesive

Compatible Substrates & Surfaces: Composites

Enhanced TDS

Knowde-enriched technical product data sheet

Identification & Functionality

Features & Benefits

Ready-to-Use Product Features

Applications & Uses

Markets
Applications
Compatible Substrates & Surfaces
Directions For Use

PREPARATION: When using epoxy adhesives, all surfaces to be bonded or patched must be free of dirt, oil and grease. Sanding or roughening the area to be bonded increases the surface area and enhances the bond. Surface treatments and preparation procedures are available that improve the adhesion to specific surfaces. Check with our Technical Services Department for information regarding your particular application.

MIXING: Measure out the correct amount of resin and hardener, combine, and mix thoroughly until a uniform color and consistency is reached. Mix for at least 1 to 2 minutes, scraping the sides and bottom of the container to avoid leaving unmixed material that will cause soft spots in the cured material.

APPLICATION and CURING: Apply mixed material to the properly prepared surfaces of the parts to be bonded. If necessary, place assembly in a jig or other device to prevent movement during initial curing time. ES6296 will cure at room temperature, but, a heat cure is required to achieve the full heat resistance and stability the material is capable of. Therefore, ES6296 should be heat cured to achieve full cure and maximum properties. The data listed in this bulletin were obtained with one of the following cure cycles: 1. Overnight at Room Temperature (77OF minimum), plus 6 hours at 210OF, or 2. Overnight at Room Temperature (77OF minimum), plus 6 hours at 230OF. Testing is continuing to establish optimum cure times at various temperatures for maximum properties.

Properties

Mechanical Properties
ValueUnitsTest Method / Conditions
Mix Ratio (By Weight )100:23:00Wt.PTM&W
Mix Ratio (By Volume)1-MayWt.PTM&W
Mixed ViscosityNon Sag PastecpsD2393
Cured Hardness85Shore DD2240
Specific Gravity1.084-D1475
Thermal Coefficient of Expansion (Range: 120°F to 212°F)4.01 x 10^5°FD696
Thermal Coefficient of Expansion (Range: 300°F to 400°F)8.57 x 10^5°FD696
Compressive Strength (6 Hours At 210°F)12302psiD695
Compressive Modulus (6 Hours At 210°F)350554psiD695
Compressive Strength (6 Hours At 230°F)14272psiD695
Compressive Modulus (6 Hours At 230°F)528841psiD695
Tensile Lap Shear (Epoxy/Glass Laminate Substrate, At 77°F, 15 mil Bond Line)4042psiD3165
Tensile Lap Shear (Epoxy/Glass Laminate Substrate, At 77°F, 30 mil Bond Line)3218psiD3165
Glass Transition Temp. {Tg, DMA,6 Hours At 210°F,Onset (E’)}247°FD7028
Glass Transition Temp. {Tg, DMA,6 Hours At 230°F,Onset (E’)}262°FD7028
Typical Properties
ValueUnitsTest Method / Conditions
Pot Life (4 fl. Oz. Mass At 77°F)50 - 60min.D2471

Safety & Health

Safety And Handling

PTM&W epoxy products are made from raw materials carefully chosen to minimize or even eliminate toxic chemicals, and therefore offer the user high performance products with minimum hazard potential when properly used. Generally, the PTM&W epoxy resins and hardeners will present no handling problems if users exercise care to protect the skin and eyes, and if good ventilation is provided in the work areas. However, breathing of mist or vapors may cause allergenic respiratory reaction, especially in highly sensitive individuals. As such, avoid contact with eyes and skin, and avoid breathing vapors. Wear protective rubber apron, clothing, nitrile rubber gloves, face shield or other items as required to prevent contact with the skin. In case of skin contact, immediately wash with soap and water, followed by a rinse of the area with vinegar, and then a further wash with soap and water. The vinegar will neutralize the hardener and lessen the chances of long term effects. Use goggles, a face shield, safety glasses or other items as required to prevent contact with the eyes. If material gets into the eyes, immediately flush with water for at least 15 minutes and call a physician. Generally, keep the work area as uncluttered and clean as possible, and clean up any minor spills immediately to prevent accidental skin contact at a later time. Keep tools clean and properly stored. Dispose of trash and empty containers properly. Do not use any of these types of products until Material Safety Data Sheets have been read and understood.