Enhanced TDS
Knowde-enriched technical product data sheet
Identification & Functionality
- Reinforcement Form
- Reinforcement Material
- Composite Materials Functions
- Technologies
- Product Families
Features & Benefits
- Materials Features
- Product Highlights
Non-crimp multiaxial technical textiles or fabrics made from multiple layers of unidirectional placed and stitch bonded FILAVA™ fibers permits to obtain higher tensile strength and flexural properties in the reinforced composite materials.
The downstream processability is easier notably the wettability and resin infusion while it is much convenient to cut or handle the fabrics as the stitching yarn holds the fabric stable.
They are available in wide range of surface, weight and construction pattern (angle combination), including Unidirectional 0/90°, Biaxial +/- 45° or 0/90°, Triaxial, Quadriaxial, ...etc.
Non-crimp technical textiles made from FILAVA™ are available in a nominal surface weight range of 200 to 1.200 gr/m², all with a roll’s width of 127 cm.
Non-crimp fabrics have excellent wettability and are compliant with various matrices or resins systems for thermoset or thermoplast applications: epoxy, vinylesther, polyurethane, polyamide, …etc.
They are suitable for various structural end-use applications: in aircraft, automotive, nautical and many other domains where fiber-reinforcement layers can be placed in different orientations with aim to optimize the performance of the composites whilst improving the shock absorption.
FILAVATM is a direct roving made of enhanced volcanic rock filaments and manufactured in the melt spinning process. FILAVATM roving is a unique product thanks to a genuine and innovative treatment of the raw material, volcanic rock, which being the major ingredient, is aggregated and enriched with various mineral; additives with the aim to increase and guarantee its original mechanical and chemical properties as well to maintain the evenness of the required mechanical properties. The components used in the batch aggregation and the fabrication process are ISOMATEX’s know-how and constitute its exclusive expertise.
Single-End and Multi-End assembly direct rovings consist thousands of continuous filaments with elementary diameters from 9,0 to 11,0 μm. bonded into a single strand. A specially developed by matrices’ type sizing is applied on the fiber, which guarantees an excellent infusion and resin-to-reinforcement adhesion.
FILAVATM is unique due to its high strength, high elasticity and resistance to high temperature as well as to temperature’s variation (contrarily to carbon which does not like thermal shocks). This compares well to existing high-end products (R - glassfibers, S - glassfibers).
Applications & Uses
- Markets
- Applications
- Compatible Polymers & Resins
Properties
- Physical Form
- Thermal Properties
Value Units Test Method / Conditions Annealing Point 740 °C DIN ISO 7884 Melting Point 1.56 °C DIN ISO 7884 Softening Point 940 °C DIN ISO 7884 Transition Temperature 730 °C DIN ISO 7884 - Typical Properties
Value Units Test Method / Conditions Specific Surface Weight (Nominal) 200 - 1.200 gr/m2 - Volume Density of Constituent Yarns 2600 gr/cm³ ASTM C693 - Thermal Resistance
Value Units Test Method / Conditions Residual Value % (after 24h ageing at -200°C) 100 % - Residual Value % (after 24h ageing at 200°C) 100 % - Residual Value % (after 24h ageing at 850°C) 40 % -
Technical Details & Test Data
- Sizing
Engineered for high-end structural applications and compliant to different organic (epoxy, polyester, vinyl ester, PA, PP, PEEK, BMI, …etc.) and/or ceramic matrix materials being considered especially as alternative fiber reinforcement to carbon or alumina.
- Content, % weight (loss of ignition, LOI): 0,4 – 1,0 % (according to customer’s request)
- Moisture content, % weight: less than 0,1 %
Packaging & Availability
- Packaging
- Width (m): 1.270 mm.
- Length (m): full package is about 400 m. roll
- The rolls are individually labeled and wrapped with stretched plastic film for protection and improved handling.
Storage & Handling
- Storage & Usage Conditions
ISOMATEX recommends storage of all its articles in a cool and dry warehouse into the original packaging. For an optimal processing we recommend to use the product in ambient conditions (20 - 23°C, 60 - 65% Relative Humidity).
Articles need to be kept in the workshop at least 24 hours prior usage.