HK Research R0503

HK Research R0503 laminating resin is a rigid, thixotropic, promoted laminating resin. The R-0503 is designed for use in hand layup or spray-up processes.

Polymer Name: Thermoset Polyester

Chemical Family: Polyesters

Processing Methods: Continuous Lamination, Hand Lay-up, Spray Lay-up

End Uses: General Purpose, Molds/Dies/Tools, Power/Other Tools

Technical Data Sheet

Enhanced TDS

Knowde-enriched technical product data sheet

Identification & Functionality

Features & Benefits

Applications & Uses

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Weight per gallon at 77°F9.2lbs.-
Specific Gravity at 77°F1.1--
Viscosity, Brookfield at 77°F 6 RPM1500 - 1900cps-
Viscosity, Brookfield at 77°F 60 RPM500 - 700cps-
Thixotropic Index:2.5 - 3.0--
MonomerStyrene--
Cured Casting Properties
ValueUnitsTest Method / Conditions
Specific Gravity1.21--
Water Absorption (Immersed 24 hrs at 77°F)0.22%-
Barcol Hardness40 - 50-934-1
Flexural Strength13100psiASTM-D-790
Flexural Modulus5.0 X 10psiASTM-D-790
Tensile Strength7200psiASTM-D-638
Compressive Strength15000psiASTM-D-695
Heat Distortion Temperature65 (149)°C (°F)ASTM-D-648

Technical Details & Test Data

Catalyzing Instructions

The following table illustrates the approximate cup gel times, which will be obtained at various catalyst concentrations and temperatures.

% MEKP AMBIENT TEMPERATURES °F GEL TIME, MINUTES
1.25 77 20 - 25
0.6 77 40 - 50
1.25 65 35 - 45
0.6 65 55 - 65

Safety & Health

Safety Considerations
  • HK Series Isophthalic Casting Systems are based on a resin, which contains styrene monomer, which is a flammable liquid. Keep away from sparks, heat and open flame (including pilot lights). Electrical equipment should be vapor-proof and protected from breakage.
  • Styrene vapors are heavier than air and will tend to concentrate in the low areas of molds and in pockets immediately above the floor area. To keep vapors within a safe limit in all areas, adequate ventilation or suction fans should be used that will remove these styrene monomer vapors.

All equipment must be grounded - including spray guns and molds.

Both the polyester resin and the catalyst may cause burns to eyes and skin. Do not get in the eyes! Avoid breathing vapors! Gel coat applicators should wear a NIOSH approved respirator effective for vapors, spray mist and dust. In case of accidental contact, remove the contaminated clothing and wash affected skin areas with soap and copious quantities of water. Contact a physician if persistent skin irritation occurs. For eyes, immediately flush with plenty of water for at least 15 minutes; call a physician immediately. Wash contaminated clothing before reusing.

Storage & Handling

Shelf Life
  • Shelf Life uncatalyzed at 77°F - 3 months
  • Shelf Life catalyzed 1.25% MEKP at 77°F - 20 - 25 minutes