company tower banner
ARCOR Epoxy Technologies Company Logo
ARCOR® 8509 is an Epoxy Rebuild that closely resembles our 8507 variant in resin design, featuring comparable loading and mesh size of Ceramic Beads. However, it incorporates a modification in curing agents, enabling rapid set and cure times, with a potential return to service in as little as 1 hour. This self-wetting formulation can be applied without a primer and is capable of being applied at a thickness of up to +3/4" (750 mils, 18.75mm) on vertical and overhead surfaces. It can be smoothly leveled, eliminating the need for a topcoat and significantly reducing application and turnaround time. ARCOR® 8509 offers a highly convenient 2:1 Mix Ratio, both by weight and volume, making it ideal for easy breakdown in-field. Similar to our EE-99KC in terms of application, appearance, and texture, it operates with lower temperature limits and exhibits different chemical resistance properties. ARCOR Epoxy Technologies can tailor make or reformulate the product to suit customer needs. Please reach out if you need a custom formulated product!

Product Type: Repair Material

Application Area: Hydro Wheels, Impeller, Mining Operations, Pipes, Propellers, Pump, Valves

Physical Form: Paste

Chemical Family: Epoxy & Epoxy Derivatives

Features: Alkali Resistant, Chemical Resistant, Excellent Solvent Resistance, Fast Setting, Good Abrasion Resistance, Good Flexibility, Impact Resistance, Rapid Cure Response

  • TypeDocument Name
View All Documents

Knowde Enhanced TDS

Identification & Functionality

Product Type

Features & Benefits

Labeling Claims

Applications & Uses

Markets
Cure Method
Surface Preparation
Thoroughly mix Activator into Base with mixing stick scraping sides and bottom of container or mixing board. Mix by volume 2 parts Base to 1 part Activator. Or by weight 2 parts Base to 1 part Activator (100:50). Mix thoroughly to produce and even colored , streak-free material.
Mixing
Thoroughly mix Activator into Base with mixing stick scraping sides and bottom of container or mixing board. Mix by volume 2 parts Base to 1 part Activator. Or by weight 2 parts Base to 1 part Activator (100:50). Mix thoroughly to produce and even coloured , streak-free material.
Application
Use heavy plastic squeegee or putty knife. Work material into profile of substrate to achieve maximum adhesive and to remove any entrapped air. Contour to correct form with putty knife or plastic applicator. If mold or form is used be sure to coat its surface with a release agent to prevent adhesion of the material. Machining is possible using diamond tipped tools only. Grinding is possible only if done within 2 hours of application at 77ºF (add 1 hour for each 10ºF below 77ºF, subtract 1/2 hour for each 10ºF above 77ºF). Fast Repair and Back-to-Service for Ore & Coal Handling Equipment, Chutes, Pumps, Impellers, Propellers, Valves, Hydro-Wheels, Pipe Elbows. Any high wear immersion or non-immersion application.
Application Temperature
keep between 55 and 95ºF (17-35ºC). Substrate: keep between 45-105ºF (7-40ºC). The difference in temperature of the substrate and the material should never exceed 10ºF, 5ºC. Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary heat the metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+) for ease of mixing. If necessary Base component of material can be heated by microwave for 30 seconds for a 1 KG Base unit or by warm water bath. Heat Activator by warm water bath only. If necessary let material cool before application.
Overcoat / Cure Time
Re-coat as soon as possible while material is still soft, within 20 minutes to 2 hours at 77ºF. 25ºC. Max overcoat is 4 hours at 77F(25C). If overcoat window is exceeded abrade surface with course sandpaper, grinder or brush blast. Full cure before immersion 4 hours at 77ºF. If needed, Force Cure with heat 1 hours at 100ºF, 38ºC.
Clean Up

Clean tools immediately after use with M.E.K., Acetone, 98+% Isopropyl Alcohol or similar

Properties

Physical Form
Temperature Properties
ValueUnitsTest Method / Conditions
Maximum Temperature for Immersion Service60.0°C-
Temperature Spike Tolerance for Immersion Service (3hrs)93.0°C-
Maximum Temperature for Dry Heat163.0°C-
Temperature Spike Tolerance for Dry Heat232.0°C-
Specifications
ValueUnitsTest Method / Conditions
Flexural Strength14000.0psiASTM D790/7 days
Compressive Strength17480.0psiASTM D695/7 days
Tensile Shear2360.0psiASTM D1002/steel:steel
Solid Content100.0% Volume-
Pot Life (at 75°F)5.0min/kg-
Chemical Resistance
Water Excellent
Alkalis Excellent
Inorganic Acids Good
Organic Acids Good
Organic Solvents Very Good
Mix Ratio

2:1 by volume (Base:Activator) 100 gm : 50 gm by weight

Packaging & Availability

Weight per Gallon

15.2 lbs(6.9 KG)

Storage & Handling

Shelf Life
5 Years (at 13-35ºC)