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- Injection Molding
- Note
- ᵉ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding. Dry at recommended temperatures and times for optimum performance. Overdrying can cause loss of physical properties and/or create appearance defects. Do not exceed recommended basic drying time and temperature above or:\n4-8 hrs at 95°C (200°F), 10 hrs max\n6-12 hrs at 80°C (175°F), 16 hrs max\n8-16 hrs at 65°C (150°F), 24 hrs max\nAVOID air circulating tray ovens. Moisture levels in heated ambient air can exceed moisture level in the resin itself, causing moisture ABSORPTION not drying. Avoid melt temperature in excess of 300°C (575°F) and residence times over 6-8 minutes (may affect properties and/or appearance). Nozzle temperature controls assist in elimination of drool premature freeze-off. Shot sizes in excess of 50% barrel capacity can lead to difficulties in providing a consistent, homogenous plastic melt.
- ᵍ Measurements made from Laboratory test Coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
- ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
Value | Units | Test Method / Conditions | |
Tensile Stress (Yield, Type I, 50 mm/min) ¹¹ | 62 | MPa | ASTM D638 |
Tensile Stress (Break, Type I, 50 mm/min) ¹¹ | 57 | MPa | ASTM D638 |
Tensile Strain (Yield, Type I, 50 mm/min) ¹¹ | 11.4 | % | ASTM D638 |
Tensile Strain (Break, Type I, 50 mm/min) ¹¹ | 53 | % | ASTM D638 |
Tensile Modulus (at 50 mm/min) ¹¹ | 2400 | MPa | ASTM D638 |
Flexural Stress (Yield, 1.3 mm/min, 50 mm span) ¹¹ | 98 | MPa | ASTM D790 |
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹ | 2360 | MPa | ASTM D790 |
Tensile Stress (Yield, 50 mm/min) ¹¹ | 60 | MPa | ISO 527 |
Tensile Stress (Break, 50 mm/min) ¹¹ | 55 | MPa | ISO 527 |
Tensile Strain (Yield, 50 mm/min) ¹¹ | 4.5 | % | ISO 527 |
Tensile Strain (Break, 50 mm/min) ¹¹ | 30 | % | ISO 527 |
Flexural Stress (Yield, at 2 mm/min) ¹¹ | 85 | MPa | ISO 178 |
Flexural Modulus (at 2 mm/min) ¹¹ | 2200 | MPa | ISO 178 |
Value | Units | Test Method / Conditions | |
Specific Gravity ¹¹ | 1.09 | - | ASTM D792 |
Water Absorption (at 23°C, saturated) ¹¹ | 4.2 | % | ASTM D570 |
Mold Shrinkage (flow, 3.2 mm) ᵍ ¹¹ | 1.3 - 1.6 | % | SABIC method |
Mold Shrinkage (xflow, 3.2 mm) ᵍ ¹¹ | 1 - 1.3 | % | SABIC method |
Melt Flow Rate (at 280°C, 5.0 kgf) ¹¹ | 45 | g/10 min | ASTM D1238 |
Melt Volume Rate (at 280°C, 1.2 kg) ¹¹ | 5 | cm³/10 min | ISO 1133 |
Value | Units | Test Method / Conditions | |
Vicat Softening Temperature (Rate B/50) ¹¹ | 190 | °C | ISO 306 |
Vicat Softening Temperature (Rate B/50) ¹¹ | 242 | °C | ASTM D1525 |
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹ | 188 | °C | ASTM D648 |
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹ | 148 | °C | ASTM D648 |
Coefficient of Thermal Expansion (at -40°C to 40°C, flow) ¹¹ | 0.0000648 | 1/°C | ASTM E831 |
Coefficient of Thermal Expansion (at -40°C to 40°C, xflow) ¹¹ | 0.0000684 | 1/°C | ASTM E831 |
Thermal Conductivity ¹¹ | 0.25 | W/m-°C | ASTM C177 |
Coefficient of Thermal Expansion (at 23°C to 60°C, flow) ¹¹ | 0.00008 | 1/°C | ISO 11359-2 |
Coefficient of Thermal Expansion (at 23°C to 60°C, xflow) ¹¹ | 0.00008 | 1/°C | ISO 11359-2 |
Vicat Softening Temperature (Rate A/50) ¹¹ | 245 | °C | ISO 306 |
Vicat Softening Temperature (Rate B/120) ¹¹ | 195 | °C | ISO 306 |
Heat Deflection Temperature/Be (at 0.45MPa, Edgew 120*10*4, sp=100mm) ¹¹ | 185 | °C | ISO 75/Be |
Value | Units | Test Method / Conditions | |
Izod Impact (Notched, at 23°C) ¹¹ | 202 | J/m | ASTM D256 |
Instrumented Dart Impact Energy (Peak, at 23°C) ¹¹ | 40 | J | ASTM D3763 |
Izod Impact (Notched, 80*10*4, at 23°C) ¹¹ | 20 | kJ/m² | ISO 180/1A |
Izod Impact (Notched, 80*10*4, at -30°C) ¹¹ | 10 | kJ/m² | ISO 180/1A |
Charpy Impact (at 23°C, V-notch Edgew 80*10*4 sp=62mm) ¹¹ | 20 | kJ/m² | ISO 179/1eA |
Charpy Impact (at -30°C, V-notch Edgew 80*10*4 sp=62mm) ¹¹ | 10 | kJ/m² | ISO 179/1eA |
Value | Units | Test Method / Conditions | |
Drying Temperature ᵉ | 95 - 105 | °C | - |
Drying Time ᵉ | 3 - 4 | Hrs | - |
Drying Time (Cumulative) ᵉ | 8 | Hrs | - |
Maximum Moisture Content ᵉ | 0.07 | % | - |
Minimum Moisture Content ᵉ | 0.02 | % | - |
Melt Temperature ᵉ | 270 - 295 | °C | - |
Nozzle Temperature ᵉ | 270 - 295 | °C | - |
Front - Zone 3 Temperature ᵉ | 265 - 295 | °C | - |
Middle - Zone 2 Temperature ᵉ | 260 - 295 | °C | - |
Rear - Zone 1 Temperature ᵉ | 255 - 295 | °C | - |
Mold Temperature ᵉ | 65 - 95 | °C | - |
Back Pressure ᵉ | 0.3 - 1.4 | MPa | - |
Screw Speed ᵉ | 20 - 100 | rpm | - |
Shot to Cylinder Size ᵉ | 30 - 50 | % | - |
Vent Depth ᵉ | 0.013 - 0.038 | mm | - |
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