Products in Packaging & Assembly: Core Material

SynFoam SI is a RTV silicone rubber based syntactic foam that can provide for continuous exposure up to 350oF. The system is suitable for both electronic potting and encapsulation. SynFoam SI is a closed cell foam that is easy to cast in place and will provide a smooth surface. SynFoam SI is ideal for shock and vibration dampening applications requiring a lightweight, flexible material with excellent thermal and electrical properties. SynFoam SI grades are available as 1 gallon and 5-gallon kits. We also provide custom coloring of SI products. Please contact us with any coloring requirements and any specifications that those colors must meet.

SynFoam ELG is a two part closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. ELG can withstand continuous exposure up to 300oF and retain it's rigidity. SynFoam ELG has low dielectric loss and dielectric properties. The weight is significantly lower than most low loss materials used for electronic applications. The system is suitable for both electronic potting and encapsulation as well as structural support. SynFoam ELG is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam ELG is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. SynFoam ELG does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using ELG.

SynFoam LG is a unique, expandable, closed cell syntactic foam that provides very low density and moderate strength. SynFoam LG is an ideal replacement for polyurethane foams where higher modulus is needed to support lightweight structures. SynFoam LG has low dielectric loss and loss properties at a reduced weight than traditional low loss materials used for electronic applications. The system is suitable for electronic potting and encapsulation as well as structural support. SynFoam LG is ideal for electronic applications that require room temperature curing temperatures and will not be exposed to high continuous use temperatures. Please see our ELG grade foams for high temperature applications. SynFoam LG is available as one and five gallon kits. Each kit contains an A and B side that must be mixed together prior to casting. Cure is achieved within 24 hours and full properties will be realized after 7 days at room temperature. Densities can be customized to the user's specifications. Interlayer adhesion allowing large structures to be made with multiple pours. If you have a specific mold for use with SynFoam LG we also provide final casting and fabrication services.

Alveobloc is a physically crosslinked polyolefin foam produced in a four-stage process: extrusion, crosslinking, foaming, and lamination.

SynFoam SI is a RTV silicone rubber based syntactic foam that can provide for continuous exposure up to 350oF. The system is suitable for both electronic potting and encapsulation. SynFoam SI is a closed cell foam that is easy to cast in place and will provide a smooth surface. SynFoam SI is ideal for shock and vibration dampening applications requiring a lightweight, flexible material with excellent thermal and electrical properties. SynFoam SI grades are available as 1 gallon and 5-gallon kits. We also provide custom coloring of SI products. Please contact us with any coloring requirements and any specifications that those colors must meet.

JFoam™ BX-273-8 is a two component rigid urethane system designed for use in radome fabrication, antenna filling, structural panels, and aircraft control sections.

SynFoam ELG is a two part closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. ELG can withstand continuous exposure up to 300oF and retain it's rigidity. SynFoam ELG has low dielectric loss and dielectric properties. The weight is significantly lower than most low loss materials used for electronic applications. The system is suitable for both electronic potting and encapsulation as well as structural support. SynFoam ELG is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam ELG is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. SynFoam ELG does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using ELG.

ACP Composites Polyurethane Foam Core is a CFC-free, rigid, closed-cell, flame-retardant foam core and has a density of 6 pounds per cubic foot (PCF). It exhibits a high strength-to-weight ratio due to its cellular structure and cross-linked resin. Because of its closed-cell structure, Polyurethane Foam has great resistance to water absorption, and will not swell, crack, or split on exposure to water.